TOC EVOLUTION:
USER &
MAINTENANCE MANUAL
Page:
4/74
Instructions No.: 10844
This document is the property of SERES and cannot be reproduced without authorization
8.2.3
The multi-channel block (multi-channel configuration) ____________________________________________________ 24
8.2.4
The multi-function reactor (oxidation) _________________________________________________________________ 25
8.2.5
The Condenser ____________________________________________________________________________________ 25
8.2.6
The measuring cell (NDIR) __________________________________________________________________________ 25
8.2.7
The Liquid Seal (Sample Overflow and Pressure Drop Security) ____________________________________________ 26
8.2.8
The pumps ________________________________________________________________________________________ 26
8.2.9
Air flow rate control ________________________________________________________________________________ 26
8.2.10
Carbon treatment cartridge __________________________________________________________________________ 27
8.2.11
Chlorine treatment cartridge (depend upon application) __________________________________________________ 27
8.2.12
The compressor ____________________________________________________________________________________ 28
8.2.13
The power supply __________________________________________________________________________________ 28
8.2.14
The touch screen (PLC board or MMI) ________________________________________________________________ 28
8.2.15
The Measuring Board _______________________________________________________________________________ 29
8.2.16
The Input/Output Board ____________________________________________________________________________ 30
8.3
D
ESCRIPTION OF THE SCREEN MENUS
____________________________________________________________ 34
8.3.1
Description of the Main screen _______________________________________________________________________ 34
8.3.2
Measurement Menu (Measurement data, thresholds, coefficient, etc.)________________________________________ 36
8.3.3
Tools menu _______________________________________________________________________________________ 36
9
INSTALLATION MANUAL _____________________________________________________________________ 42
9.1
L
OCATION
_________________________________________________________________________________ 42
9.2
M
OUNTING CONDITIONS
______________________________________________________________________ 42
9.3
E
LECTRICAL CONNECTIONS
____________________________________________________________________ 42
9.3.1
Power supply ______________________________________________________________________________________ 42
9.3.2
Communication ____________________________________________________________________________________ 44
9.3.3
JBUS connection (RS485) ___________________________________________________________________________ 46
9.4
H
YDRAULIC CONNECTIONS
____________________________________________________________________ 48
9.4.1
Sample to be analysed _______________________________________________________________________________ 48
9.4.2
Standard for calibrating the analyser __________________________________________________________________ 48
9.4.3
Compressed air ____________________________________________________________________________________ 48
10
USER MANUAL _______________________________________________________________________________ 50
10.1
P
RELIMINARY START
-
UP
______________________________________________________________________ 50
10.2
S
ETTING UP THE REAGENTS
____________________________________________________________________ 50
10.3
L
AUNCHING OF THE ANALYSER
_________________________________________________________________ 50
10.4
P
UMP PRIMING
______________________________________________________________________________ 51
10.5
S
ETTING THE MEASUREMENT THRESHOLD PARAMETERS
______________________________________________ 51
10.6
S
ETTING THE PARAMETERS OF THE
4-20
M
A
RANGE
_________________________________________________ 52
10.7
T
IMING OF SAMPLE PURGING LINE
(O
PTION ON SPECIFIC CUSTOMER REQUEST
) _____________________________ 53
10.8
L
AUNCH OF THE CONTINUOUS CYCLES
____________________________________________________________ 53
10.9
V
ISUALISATION AND RECOVERY OF THE DATA
______________________________________________________ 53
10.10
S
TOPPING THE ANALYSER
___________________________________________________________________ 54
11
MAINTENANCE MANUAL _____________________________________________________________________ 56
11.1
P
REVENTIVE MAINTENANCE
___________________________________________________________________ 56
11.2
R
EGULAR MAINTENANCE
______________________________________________________________________ 56
11.2.1
TOC calibration ___________________________________________________________________________________ 56
11.2.2
Manual measure TOC ______________________________________________________________________________ 58
11.2.3
Zero calibration TOC (only if activated by SERES) ______________________________________________________ 59
11.2.4
Maintenance cycle – Periodic trigger (option) ___________________________________________________________ 59
11.2.5
Reagent change ____________________________________________________________________________________ 60
11.2.6
Replacing the pump pipes ___________________________________________________________________________ 60
11.2.7
Soda lime and activated carbon cartridges ______________________________________________________________ 63
11.2.8
Copper cartridge (depend upon application) ____________________________________________________________ 64
11.2.9
Solenoid valves (Air and Water) ______________________________________________________________________ 65
11.2.10
Compressor and Desiccant cartridge ___________________________________________________________________ 65
11.2.11
Capillary columns __________________________________________________________________________________ 65
11.3
SPECIFIC
MAINTENANCE __________________________________________________________________ 65
11.3.1
Replacing the touch screen ___________________________________________________________________________ 65
11.3.2
Replacing the measuring board _______________________________________________________________________ 66
11.3.3
Replacing the input/output board _____________________________________________________________________ 66
11.3.4
Replacing a pump __________________________________________________________________________________ 66
11.3.5
The reactor _______________________________________________________________________________________ 67
11.3.6
The NDIR ________________________________________________________________________________________ 67
