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 Safety section  

User and service manual 

– TOP EX – Continous tempering machine 

11

 

2. Safety section 

2.1. Safety information 

 

 

 

 

 

 

   Attention

 

The  safety  officer  has  the  obligation  to  inform 
the workers on the risks related to the use of the 
machine. 
Furthermore  the  employer  must  inform,  educate 
and train the user according to statutory laws. 

 
The  lack  of  compliance  with  the  basic  norms  or 
precautions  could  result  in  accidents  during  the 
functioning,  maintenance  or  reparations  of  the 
machine.  Accidents  can  often  be  avoided  by 
acknowledging  potential  hazardous  situations  before 
they materialise. The operator must pay attention to the 
potential  dangers  and  have  the  training,  the 
competence and the necessary equipment to deal with 
these tasks correctly. 
The  manufacturer  cannot  be  held  responsible  for 
accidents  or  damages  resulting  from  the  use  of  the 
machine by personnel not adequately trained of having 
used  the  machine  improperly,  as  well  as  the  lack  of, 
even  partial,  compliance  to  the  safety  norms  and 
interventions procedures contained in this manual. 
The  safety  precautions  and  the  warnings  messages, 
the operator could be subject to accidents with serious 
consequences for himself and for other people. 
In  cases  where  tools,  procedures,  work  methods  or 
working  techniques  not  explicitly  suggested  by  the 
manufacturer  are  used,  it  will  be  necessary  to  make 
sure  that  no  dangers  are  present  for  the  individual 
carrying them out and to other alike. 
 

Use  exclusively  original  SELMI  spare 
parts. 
The 

manufacturer 

will 

take 

no 

responsibility  for  accidents  or  damages  in 
the case o fuse of non-original spare parts. 
 

 
If a tool not supplied by the manufacturer is installed on 
the  machine,  the  client  needs  to  make  sure  that  the 
norms stated in Directive 2006/42/EC are adhered to. If 
this  new  tool  introduces  new  risks  to  the  system  then 
the  new  system  must  be  re-certified.  In  any  case  the 
manufacturer cannot be held responsible for accidents 
or  damages  caused  by  the  machine  if  it  has  been 
modified or equipped with non original accessories.  

 

2.2. Safety limitations 

 

 

 

 

 

 

   Attention

 

The  indications  mentioned  hereafter  cannot 
completely  safeguard  from  all  dangers  that  one 
might  encounter  while  using  the  machine;  they 
must  be  used  in  conjunction  with  common 
sense  and  the  experience  of  the  operator,  the 
only  indispensable  measures  for  the  prevention 
of injury. 

 
Every section has a list of specific safety measures for 
different  operations.  The  safety  measures  mentioned 
here  below  are  generic  and  should  be  followed  for  all 
procedures on the machine. 
The  responsibilities  assigned  to  specific  people 
concerning  the  use  of  the  machine  must  be  clearly 
defined as stated in the “Qualified Personnel” section. 
 

 

 

 

 

 

   Attention

 

The  use  of  the  machine  is  forbidden  to 
personnel  who  have  not  been  authorised  or 
trained by the safety officer. 
Consult  the  manufacturer  before  carrying  out 
procedures  that  are  not  mentioned  in  this 
manual. 

 
Prolonged  overloads  or  anomalies  can  cause  the 
electric  motors  and  electrical  appliances  to  overheat 
with  resultant  harmful  fumes.  In  such  cases 
immediately  disconnect  the  machine  from  the  mains 
and  do  not  approach  the  machine  until  such  fumes 
have been dispersed via adequate ventilation. In case 
of  fires  do  not  use  water  jets  on  the  machine 

–  use 

CO2 extinguishers instead. 
The  operator,  any  helping  technician  and  the 
maintenance  technician  must  use  the  appropriate 
personal  protection  equipment  when  working  on  the 
machine. 
It is forbidden to climb on the machine. 
Do not touch the electrical wires, switches, buttons etc. 
with wet hands. 
The  parts  subject  to  wear  and  tear  during  the 
functioning  of  the  machine  must  be  checked  and 
replaced  as  soon  as  they  present  noticeable  signs  of 
wear and tear. 
The manufacturer has designed and built the machine 
to  last  for  a  reasonable  time  with  the  Client’s  normal 
conditions  o  fuse  in  mind;  it  is  however  necessary  to 
periodically check the components and the structure of 
the  machine,  paying  attention  to  any  anomalous 
conditions,  such  as,  for  example,  cracks  or 
deformations. If necessary, contact the manufacturer to 
ask for a complete check of the machine. 
Please  consult  Section  4  (Installation)  for  the  working 
environmental 

conditions 

of 

the 

machine.

Содержание TOP EX

Страница 1: ...TOP EX User and service manual Page not to be printed...

Страница 2: ...gral part of the TOP EX continuous tempering machine for chocolate complete with vibrating table as described in section 1 7 4 of annex I of directive 2006 42 EC The Italian edition of this manual con...

Страница 3: ...risks 15 2 8 Applied Directives 16 2 9 Harmonized technical norms 16 3 Moving and transportation section 17 3 1 General norms 17 3 2 Packaging 17 3 3 Transportation 18 3 4 Removal of the packaging 18...

Страница 4: ...to provide the user with all the information necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the m...

Страница 5: ...exit nozzle 3 Emergency button 4 Emergency reset button 5 Lateral protective panel 6 Front protective panel 7 Swivellling wheels 8 Stop flow pedal 9 Reservoir cap 10 Vibrating table auxiliary sockets...

Страница 6: ...e manual TOP EX Continuous tempering machine 4 14 Tank 15 Tank mixer 16 Protection grill 17 Protection grill safety sensor 18 Complete vibrating table 19 Vibrator engine 20 Noise dampening mats 16 16...

Страница 7: ...orator 9 Gas liquid heat exchanger 10 Compressor 11 Product discharge point 12 Column temperature sensor 13 Column band resistance 14 Tank bottom resistance 15 Tank temperature sensor 16 Tank sides ba...

Страница 8: ...ce 2 10 Cooling liquid pump 11 Column band resistance 12 Auxiliary output 230V 13 24Vac input 14 Auxiliary output 24V 15 Protection tank cover 16 Pedal 17 Control and display cable 18 Transformer 230V...

Страница 9: ...hine for chocolate complete with vibrating table It can be used for the following types of product plain chocolate milk chocolate and white chocolate to perform the tempering operations The vibrating...

Страница 10: ...prox Tank reducer ratio 1 70 Tank mixer speed 24 rev per min approx Cooling gas R404A Cooling liquid Mix 80 water 20 glycol without phosphates 1 14 Dimensions Electrical characteristics Power consumpt...

Страница 11: ...t Parts made solely of plastic aluminium and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled se...

Страница 12: ...ified for the use of the machine working cycle potential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician...

Страница 13: ...ed with non original accessories 2 2 Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they...

Страница 14: ...GIN WHEN THE SAFETY MEASURES HAVE BEEN IMPLEMENTED IN OBSERVANCE OF PRESIDENTIAL DECREE 543 ON THE PREVENTION OF ACCIDENTS positioned on the door of the electrical panel Label indicating compulsory re...

Страница 15: ...ement Fuses The following fuses are located within the electric panel on the power board 1 3 protection fuses for the 500V line 2 1 primary fuse for 230V transformer powering the transformer 3 1 secon...

Страница 16: ...the machine 2 5 Client s safety measures The client must arrange for the following safety measures to be in places Provision of an adequate location for installation paying particular attention to th...

Страница 17: ...restarting the processing only insert new chocolate if the product already in the machine has not expired If the old product has expired proceed to empty and clean the machine before inserting the ne...

Страница 18: ...fire In case of fire never use jets of water in the vicinity of the apparatus Disconnect all connections to the mains and use the appropriate CO2 extinguishers located in the building 2 8 Applied Dir...

Страница 19: ...the packaging The first symbol shows the correct upright position of the packaging the second symbol shows that the packaging must be protected from the rain the third symbol shows that the content o...

Страница 20: ...s of stability After having completed the unloading procedures the machine should be moved exclusively by means of a manual transportation trolley adequate for euro pallets the platform should only be...

Страница 21: ...oor of the electric panel Attention If the machine has been purchased to be powered by a three phase line make sure that in the socket there is a connection to the neutral wire This is necessary for t...

Страница 22: ...t in the tank if so remove them To carry out this operation it is necessary to correctly attach the grill side fastener to joint shown by the arrow A see picture below Positioning of the vibrating tab...

Страница 23: ...C Mixer command button D STAND BY led light E Ascension pump motor button F Temper function button G Chocolate temperature display H1 Tank temperature control buttons H2 Tempering temperature control...

Страница 24: ...er function button Activates deactivates the chocolate tempering function G Chocolate temperature display Displays the temperature of the chocolate outflowing from the nozzle H1 button Raises the valu...

Страница 25: ...Note The mixer motor will not operate if the detected temperature is lower than the preset one The recommended temperature to set on display A is approximately 45 C The temperature of the product insi...

Страница 26: ...e the unit weight might be different Note To carry out correctly the calibration of the volumetric dispenser the tank must be at least three quarters full Press the DISPENSER button L Press the H1 and...

Страница 27: ...ed button on the main switch Note At the end of the working cycle cover the chocolate tank with the supplied lid 5 7 Warning messages Warning or fault messages could appear while the machine is in use...

Страница 28: ...ary to eliminate anomalies or faults must be expressly authorised by the manufacturer For major repairs it is recommended to turn to the manufacturer whose specialised personnel possessing the technic...

Страница 29: ...especially mechanical parts utensils or components used for maintenance that could cause damage to the machine or put personnel at risk 4 Before switching the machine back on make sure that all person...

Страница 30: ...machine in contact with or in proximity of the product it will first be necessary to completely empty the tank by following these steps 1 remove the rear protective panel as described in section 6 5 1...

Страница 31: ...ion 6 5 1 3 Loosen the nozzle s blocking knob B 4 Lift the nozzle s holding hook C 5 Remove the nozzle without applying excessive force as shown in the following picture Wash the nozzle with warm wate...

Страница 32: ...ine 1 Remove the rear protective panel the lateral protective panels and the upper protective panel as described in section 6 5 1 2 Place the collecting container A in the dedicated hole in the bottom...

Страница 33: ...of the collecting container 9 Tilt the screw pump and extract it from the machine Wash the screw pump with warm water and dry it thoroughly by using a warm air jet if necessary Note Before reinstalli...

Страница 34: ...nners of the correct size Immediately replace screws or bolts which show signs of wear on the threads and the heads When screwing and unscrewing do not use the spanners in conjunction with extensions...

Страница 35: ...roduct 4 Identify the location of the panel fixing screws A 5 Loosen with an appropriate tool not supplied by all fixing screws of the panel which needs to be removed 6 Remove the screws one at a time...

Страница 36: ...ne The side and rear protective plates have loss proof screws D with plastic washer E These screws remain attached to the plate if it is removed preventing loss of the fastening screws and consequent...

Страница 37: ...uid and top up again if necessary 7 Seal the reservoir by putting the cap back in place 6 5 3 Purging the cooling system After topping up the cooling liquid it might be necessary to purge the cooling...

Страница 38: ...educer taking care not to lose the small key present on the motor shaft and place it on the ground 4 Insert the shaft of the new motor into the reducer taking care to correctly reposition the small ke...

Страница 39: ...on terminal 6 Remount the protective box of the connection terminal and fix it in place with the screws 6 6 2 Replacement of fuses To replace the fuses act as follows 1 Unplug the machine 2 Open the e...

Страница 40: ...ution avoiding touching the printed circuit tracks 6 7 Components subject to wear and tear Attention Components subject to wear and tear due to their function must be periodically checked and replaced...

Страница 41: ...power to the machine Every month Check the state of the internal components of the machine follow the instructions given in section 6 5 1 remove one of the lateral fixed protective panels and check t...

Страница 42: ...Maintenance section User and service manual TOP EX Continuous tempering machine 40 7 Techincal schedule 7 1 Eletctrical schedule...

Страница 43: ...Maintenance section User and service manual TOP EX Continuous tempering machine 41...

Страница 44: ...Maintenance section User and service manual TOP EX Continuous tempering machine 42...

Страница 45: ...Maintenance section User and service manual TOP EX Continuous tempering machine 43...

Страница 46: ...Maintenance section User and service manual TOP EX Continuous tempering machine 44...

Страница 47: ...Maintenance section User and service manual TOP EX Continuous tempering machine 45...

Страница 48: ...Maintenance section User and service manual TOP EX Continuous tempering machine 46...

Страница 49: ...Maintenance section User and service manual TOP EX Continuous tempering machine 47...

Страница 50: ...Maintenance section User and service manual TOP EX Continuous tempering machine 48...

Страница 51: ...49 7 2 Cooler circuit diagram Secondary circuit Primary circuit EC Electro circulator MC Motor compressor V1 Emptying valve CD Condenser V2 Purging valve GV Ventilation system S Reservoir FA Oil separ...

Страница 52: ...6x100 wire length 2m TPX 007 Column sensor 6x60 wire length 1m TPX 008 Terminal sensor 6x100 wire length 1m TPX 009 Fridge sensor 6x150 wire length 2m TPX 010 Flap for accessories socket TPX 011 Conne...

Страница 53: ...Column resistance TPX 025 Tank bed resistances TPX 026 Tank sides band resistance TPX 027 Junction box for vibrating table TPX 028 Motor for vibrating table TPX 029 Spring for vibrating table TPX 030...

Страница 54: ...ng TPX 042 Flange attachment tank reducer TPX 043 Pump attachment flange TPX 044 H2O circulation pump TPX 045 H2O pump coupling TPX 046 Flexible tube for tank pump TPX 047 H2O tubing kit TPX 048 Tap f...

Страница 55: ...accessories attachment TPX 056 Compressor starter box TPX 057 Condenser cooling fan TPX 058 Fridge compressor TPX 059 Fridge condensor TPX 060 Fan grating TPX 061 Mechanical pivot wheel TPX 062 Tank...

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