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Information section

User and service manual

– TOP EX – Continuous tempering machine

1.13. Technical characteristics

Mechanical characteristics

Tank capacity:

60 Kg product

Tank steel:

AISI 304 L

Column steel:

AISI 304 L

Gaskets:

PTFE

Total weight (empty):

350 Kg approx.

Tank reducer ratio:

1:70

Tank mixer speed:

24 rev. per min.
approx.

Cooling gas:

R404A

Cooling liquid:

Mix:
80% water
20% glycol
without phosphates

1.14. Dimensions

Electrical characteristics

Power consumption:

3,5 kWmax

Power supply voltage:

230V or 400V*

Phases:

1 or 3*

Frequency:

50Hz or 60Hz*

Wrapping protection:

IP65

* This data can change according to the contractual
installation conditions. For correct data refer to the
plate inserted inside the electric panel.

Содержание TOP EX

Страница 1: ...TOP EX User and service manual Page not to be printed...

Страница 2: ...gral part of the TOP EX continuous tempering machine for chocolate complete with vibrating table as described in section 1 7 4 of annex I of directive 2006 42 EC The Italian edition of this manual con...

Страница 3: ...risks 15 2 8 Applied Directives 16 2 9 Harmonized technical norms 16 3 Moving and transportation section 17 3 1 General norms 17 3 2 Packaging 17 3 3 Transportation 18 3 4 Removal of the packaging 18...

Страница 4: ...to provide the user with all the information necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the m...

Страница 5: ...exit nozzle 3 Emergency button 4 Emergency reset button 5 Lateral protective panel 6 Front protective panel 7 Swivellling wheels 8 Stop flow pedal 9 Reservoir cap 10 Vibrating table auxiliary sockets...

Страница 6: ...e manual TOP EX Continuous tempering machine 4 14 Tank 15 Tank mixer 16 Protection grill 17 Protection grill safety sensor 18 Complete vibrating table 19 Vibrator engine 20 Noise dampening mats 16 16...

Страница 7: ...orator 9 Gas liquid heat exchanger 10 Compressor 11 Product discharge point 12 Column temperature sensor 13 Column band resistance 14 Tank bottom resistance 15 Tank temperature sensor 16 Tank sides ba...

Страница 8: ...ce 2 10 Cooling liquid pump 11 Column band resistance 12 Auxiliary output 230V 13 24Vac input 14 Auxiliary output 24V 15 Protection tank cover 16 Pedal 17 Control and display cable 18 Transformer 230V...

Страница 9: ...hine for chocolate complete with vibrating table It can be used for the following types of product plain chocolate milk chocolate and white chocolate to perform the tempering operations The vibrating...

Страница 10: ...prox Tank reducer ratio 1 70 Tank mixer speed 24 rev per min approx Cooling gas R404A Cooling liquid Mix 80 water 20 glycol without phosphates 1 14 Dimensions Electrical characteristics Power consumpt...

Страница 11: ...t Parts made solely of plastic aluminium and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled se...

Страница 12: ...ified for the use of the machine working cycle potential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician...

Страница 13: ...ed with non original accessories 2 2 Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they...

Страница 14: ...GIN WHEN THE SAFETY MEASURES HAVE BEEN IMPLEMENTED IN OBSERVANCE OF PRESIDENTIAL DECREE 543 ON THE PREVENTION OF ACCIDENTS positioned on the door of the electrical panel Label indicating compulsory re...

Страница 15: ...ement Fuses The following fuses are located within the electric panel on the power board 1 3 protection fuses for the 500V line 2 1 primary fuse for 230V transformer powering the transformer 3 1 secon...

Страница 16: ...the machine 2 5 Client s safety measures The client must arrange for the following safety measures to be in places Provision of an adequate location for installation paying particular attention to th...

Страница 17: ...restarting the processing only insert new chocolate if the product already in the machine has not expired If the old product has expired proceed to empty and clean the machine before inserting the ne...

Страница 18: ...fire In case of fire never use jets of water in the vicinity of the apparatus Disconnect all connections to the mains and use the appropriate CO2 extinguishers located in the building 2 8 Applied Dir...

Страница 19: ...the packaging The first symbol shows the correct upright position of the packaging the second symbol shows that the packaging must be protected from the rain the third symbol shows that the content o...

Страница 20: ...s of stability After having completed the unloading procedures the machine should be moved exclusively by means of a manual transportation trolley adequate for euro pallets the platform should only be...

Страница 21: ...oor of the electric panel Attention If the machine has been purchased to be powered by a three phase line make sure that in the socket there is a connection to the neutral wire This is necessary for t...

Страница 22: ...t in the tank if so remove them To carry out this operation it is necessary to correctly attach the grill side fastener to joint shown by the arrow A see picture below Positioning of the vibrating tab...

Страница 23: ...C Mixer command button D STAND BY led light E Ascension pump motor button F Temper function button G Chocolate temperature display H1 Tank temperature control buttons H2 Tempering temperature control...

Страница 24: ...er function button Activates deactivates the chocolate tempering function G Chocolate temperature display Displays the temperature of the chocolate outflowing from the nozzle H1 button Raises the valu...

Страница 25: ...Note The mixer motor will not operate if the detected temperature is lower than the preset one The recommended temperature to set on display A is approximately 45 C The temperature of the product insi...

Страница 26: ...e the unit weight might be different Note To carry out correctly the calibration of the volumetric dispenser the tank must be at least three quarters full Press the DISPENSER button L Press the H1 and...

Страница 27: ...ed button on the main switch Note At the end of the working cycle cover the chocolate tank with the supplied lid 5 7 Warning messages Warning or fault messages could appear while the machine is in use...

Страница 28: ...ary to eliminate anomalies or faults must be expressly authorised by the manufacturer For major repairs it is recommended to turn to the manufacturer whose specialised personnel possessing the technic...

Страница 29: ...especially mechanical parts utensils or components used for maintenance that could cause damage to the machine or put personnel at risk 4 Before switching the machine back on make sure that all person...

Страница 30: ...machine in contact with or in proximity of the product it will first be necessary to completely empty the tank by following these steps 1 remove the rear protective panel as described in section 6 5 1...

Страница 31: ...ion 6 5 1 3 Loosen the nozzle s blocking knob B 4 Lift the nozzle s holding hook C 5 Remove the nozzle without applying excessive force as shown in the following picture Wash the nozzle with warm wate...

Страница 32: ...ine 1 Remove the rear protective panel the lateral protective panels and the upper protective panel as described in section 6 5 1 2 Place the collecting container A in the dedicated hole in the bottom...

Страница 33: ...of the collecting container 9 Tilt the screw pump and extract it from the machine Wash the screw pump with warm water and dry it thoroughly by using a warm air jet if necessary Note Before reinstalli...

Страница 34: ...nners of the correct size Immediately replace screws or bolts which show signs of wear on the threads and the heads When screwing and unscrewing do not use the spanners in conjunction with extensions...

Страница 35: ...roduct 4 Identify the location of the panel fixing screws A 5 Loosen with an appropriate tool not supplied by all fixing screws of the panel which needs to be removed 6 Remove the screws one at a time...

Страница 36: ...ne The side and rear protective plates have loss proof screws D with plastic washer E These screws remain attached to the plate if it is removed preventing loss of the fastening screws and consequent...

Страница 37: ...uid and top up again if necessary 7 Seal the reservoir by putting the cap back in place 6 5 3 Purging the cooling system After topping up the cooling liquid it might be necessary to purge the cooling...

Страница 38: ...educer taking care not to lose the small key present on the motor shaft and place it on the ground 4 Insert the shaft of the new motor into the reducer taking care to correctly reposition the small ke...

Страница 39: ...on terminal 6 Remount the protective box of the connection terminal and fix it in place with the screws 6 6 2 Replacement of fuses To replace the fuses act as follows 1 Unplug the machine 2 Open the e...

Страница 40: ...ution avoiding touching the printed circuit tracks 6 7 Components subject to wear and tear Attention Components subject to wear and tear due to their function must be periodically checked and replaced...

Страница 41: ...power to the machine Every month Check the state of the internal components of the machine follow the instructions given in section 6 5 1 remove one of the lateral fixed protective panels and check t...

Страница 42: ...Maintenance section User and service manual TOP EX Continuous tempering machine 40 7 Techincal schedule 7 1 Eletctrical schedule...

Страница 43: ...Maintenance section User and service manual TOP EX Continuous tempering machine 41...

Страница 44: ...Maintenance section User and service manual TOP EX Continuous tempering machine 42...

Страница 45: ...Maintenance section User and service manual TOP EX Continuous tempering machine 43...

Страница 46: ...Maintenance section User and service manual TOP EX Continuous tempering machine 44...

Страница 47: ...Maintenance section User and service manual TOP EX Continuous tempering machine 45...

Страница 48: ...Maintenance section User and service manual TOP EX Continuous tempering machine 46...

Страница 49: ...Maintenance section User and service manual TOP EX Continuous tempering machine 47...

Страница 50: ...Maintenance section User and service manual TOP EX Continuous tempering machine 48...

Страница 51: ...49 7 2 Cooler circuit diagram Secondary circuit Primary circuit EC Electro circulator MC Motor compressor V1 Emptying valve CD Condenser V2 Purging valve GV Ventilation system S Reservoir FA Oil separ...

Страница 52: ...6x100 wire length 2m TPX 007 Column sensor 6x60 wire length 1m TPX 008 Terminal sensor 6x100 wire length 1m TPX 009 Fridge sensor 6x150 wire length 2m TPX 010 Flap for accessories socket TPX 011 Conne...

Страница 53: ...Column resistance TPX 025 Tank bed resistances TPX 026 Tank sides band resistance TPX 027 Junction box for vibrating table TPX 028 Motor for vibrating table TPX 029 Spring for vibrating table TPX 030...

Страница 54: ...ng TPX 042 Flange attachment tank reducer TPX 043 Pump attachment flange TPX 044 H2O circulation pump TPX 045 H2O pump coupling TPX 046 Flexible tube for tank pump TPX 047 H2O tubing kit TPX 048 Tap f...

Страница 55: ...accessories attachment TPX 056 Compressor starter box TPX 057 Condenser cooling fan TPX 058 Fridge compressor TPX 059 Fridge condensor TPX 060 Fan grating TPX 061 Mechanical pivot wheel TPX 062 Tank...

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