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DEMOULDING

8. SPARE PARTS SECTION

DEMOULDING 001

Emergency button

DEMOULDING 010

Belt reducer

DEMOULDING 002

Touch screen

DEMOULDING 011

Entrance Belt inverter

DEMOULDING 003

Display cable

DEMOULDING 012

Exit belt inverter

DEMOULDING 004

Main contactor

DEMOULDING 013

Solenoid valve group

DEMOULDING 005

Safety module

DEMOULDING 014

Manometer

DEMOULDING 006

PLC board

DEMOULDING 015

Pneumatic actuator for exit belt rising

DEMOULDING 007

Transformer 224V/24V

DEMOULDING 016

Pneumatic actuator for mould rotating

DEMOULDING 008

Sviwelling wheels

DEMOULDING 017

Micro security cover

DEMOULDING 009

Belt motor

DEMOULDING 018

Micro security electrical panel door

Содержание Demoulding

Страница 1: ...A...

Страница 2: ...ur machine This document is an integral part of the DEMOULDING as described in section 1 7 4 of annex I of directive 2006 42 EC The Italian edition of this manual contains the original instructions Th...

Страница 3: ......

Страница 4: ...devices 13 2 5 Client s safety measures 15 2 6 Personal protection equipment 15 2 7 Residual risks 16 2 8 Applied Directives 17 2 9 Harmonized technical norms 17 3 Moving and transportation section 1...

Страница 5: ...nformation necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the manual during every phase of the ma...

Страница 6: ...exiglass cover with handle fot the opening 2 Emergency button 3 Mould entrance 4 Touch screen 5 Main switch 6 Electrical panel 7 Emergency button 8 Sviwelling wheels 9 Drawer collecting the refuses 10...

Страница 7: ...ents 1 Empty mould exit 2 Belt motor and reducer 3 Back protection panel 4 Sensor for the tray presence 5 Trays storage 6 Motor and reducer for betl mould entrance 7 Sensor for the mould entrance 8 Mo...

Страница 8: ...xiglass for the final product protection 9 Pneumatic actuator for belt vertical movement 3 Belt for the product exit 10 Trays presence sensor 4 Belt motor and reducer 11 Mould presence sensor 5 Manome...

Страница 9: ...the mould rotation 9 Hammer that hits the moulds 3 Touch screen 10 Piston for the hamme movement 4 Piston for moving the mould over the belt 11 Hammer sensor 5 Exit belt plexiglass cover 6 Vertical mo...

Страница 10: ...g the cover open and close 2 Micro security for the cover 3 Actuator rotating the mould 4 Sensor for the end run of the actuator 5 Horizontal movement piston start run 6 Horizontal movement piston 7 H...

Страница 11: ...0V ac 3 Fuse holder supply 24V dc 4 Fuse holder inverter exit belt 5 Fuse holder inverter entrance belt 6 Supply 24V dc 7 Safety module 8 Main contactor 9 PLC board 10 Micro security electrical panel...

Страница 12: ...unnel The moulds are automatically demoulded onto a rigid surface at the exit of the tunnel hence avoiding manual intervention from the operator The mat will carry the product to the wrapping machine...

Страница 13: ...stalled 1 5 kW Voltage 230V Phases 1 Frequency 50Hz or 60 Hz Protection IP 65 Air compressed 100 lt min 1 14 Dimensions This data may change according to the installation conditions required under the...

Страница 14: ...m and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled separately in authorised collection centr...

Страница 15: ...orking cycle potential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician The technician is qualified to use...

Страница 16: ...Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they must be used in conjunction with com...

Страница 17: ...ulsory reading of the manual positioned on the front of the machine 2 4 Safety and protection devices Attention The components shown here are particularly important for the safety of the operator and...

Страница 18: ...0V ac 2 Protection 24V dc 3 Protection inverter belt exit 4 Protection inverter belt entrance To change the fuses see section 6 6 2 Warning If fuses keep blowing it may be an indication of a fault of...

Страница 19: ...measures The client must arrange for the following safety measures to be in places Provision of an adequate location for installation paying particular attention to the characteristics below Adequate...

Страница 20: ...oceed to empty and clean the machine before inserting the new product Attention Keep the machine with the residual chocolate inside the tank in an adequate environment with temperatures ranging from 1...

Страница 21: ...nized technical norms The machine was designed and tested to conform to the essential requirements to health and safety present in attachment I of European Directive 2006 42 EC The norms used as refer...

Страница 22: ...ails in order to prevent the machine from falling when it is still high off the ground The machine can be lowered to the ground from the platform only after having lowered the manual trolley The machi...

Страница 23: ...n the door of the electric panel Attention If the machine has been purchased to be powered by a three phase line make sure that in the socket there is a connection to the neutral wire This is necessar...

Страница 24: ...een display To access the next screen press around the screen center DEMOULDING trays or direct on the belt The second page of the demouldgin let you make a choice if you want the product fall on the...

Страница 25: ...duct you are making it will takes more hits or less Emptying When the production is finished to let the the last pralines come out from the demoulding push the button and the belt will run in this way...

Страница 26: ...roduct you are making it will takes more hits or less Belt speed Depend on the working mode if you are using the trays you can have a very high speed 1000 cm min Working without the tray in this case...

Страница 27: ...DEMOULDING 23 DEMOULDING INSTALLATION WITH SPIDER empty mould exit mould in from spider vertical tunnel Trays storage...

Страница 28: ...cle a sole operator is needed located in front of the working panel with easy access to the emergency button 5 5 Involuntary electrical interruptions If the voltage supply were to fail during the work...

Страница 29: ...installed on the machine keep to the instructions provided directly by the manufacturers Such instructions are normally attached to the components or obtainable via catalogues or manuals provided by t...

Страница 30: ...riate for use in an alimentary environment Avoid the use of flammable or toxic solvents Clean the signalling plaques with a cloth soap and water or any other mild liquid avoid using chemical solvents...

Страница 31: ...ve panels Attention Do not start the machine with the protective panels removed or incorrectly screwed into place Do not forget cloths spanners or other maintenance tools inside the machine In order t...

Страница 32: ...arts 6 6 1 Disconnection and reconnection of the motor If the motor needs to be replaced an electrical technician will need to intervene He will firstly have to disconnect the damaged motor and then c...

Страница 33: ...Slot in the new display board and tighten it into place as it was originally 6 Reconnect the wires to the probes making sure to reinsert the wires in the correct terminals and tighten the screws 7 Rei...

Страница 34: ...pect the maintenance time intervals and space them out according to the specific necessities in relation to the productive cycle of the machine Here below is a list of periodic checks suggested by the...

Страница 35: ...DEMOULDING 31 7 TECHNICAL DIAGRAMS 7 1 Technical diagrams...

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Страница 53: ...LDING 004 Main contactor DEMOULDING 013 Solenoid valve group DEMOULDING 005 Safety module DEMOULDING 014 Manometer DEMOULDING 006 PLC board DEMOULDING 015 Pneumatic actuator for exit belt rising DEMOU...

Страница 54: ...LDING 50 DEMOULDING 019 Piston for mould beat DEMOULDING 020 Pneumatic piston mould pushing DEMOULDING 021 Pneumatic piston mould grabbing DEMOULDING 022 Sensor limit switch DEMOULDING 023 Sensor pres...

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