SELMI Demoulding Скачать руководство пользователя страница 22

DEMOULDING 

 

18 

 
 
 
 
 
 
 
 
 
 
the  third  symbol  shows  that  the  content  of  the 
packaging is fragile and  must be handled with care.  
On  two  sides  of  the  packaging  there  is  a  device 
called  “TILTWATCH”,  which  can  determine  if  the 
packaging has been tilted to such an extent that the 
content may have been damaged; it is necessary to 
pay attention to  
 
the  instructions  given  on  the  adhesive  label.  If  the 
machine  has  been  excessively  tilted  during 
transportation  (the  dot  at  the  centre  of  the 
TILTWATCH  device  will  be  red)  some  components 
could have been damaged. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 

 

 

 

   Attention

 

The  manufacturer’s  warranty  does  not  cover 
damage  during  transportation;  the  buyer 
should follow the instructions on the adhesive 
label in order to avoid disputes. 

 
 
 
 

3.3. Transportation 

To  transport  the  machine  it  is  necessary  to  use  a 
suitable  vehicle  equipped  with  a  platform  to  lift  the 
load;  the  platform  must  be  adequate  for  the  weight 
of  the  machine,  which  is  stated  in  the  technical 
characteristics section (section 1.13).  
When  the  machine,  still  in  its  packaging,  is  in  the 
body  of  the  lorry,  it  can  be  carried  to  the  lifting 
platform  only  by  means  of  a  manual  transportation 
trolley for euro pallets.  
The lifting platform has to be equipped with side rails 
in order to prevent the machine from falling when it 
is still high off the ground.  
The machine can be lowered to the ground from the 
platform only after having lowered the manual trolley. 
The  machine  should  be  lowered  slowly  from  the 
platform,  avoiding shaking and sudden stops  which 
could cause a loss of stability.  
After  having  completed  the  unloading  procedures, 
the machine should be moved exclusively by means 
of a manual transportation trolley adequate for euro 
pallets;  the  platform  should  only  be  lifted  to  the 
height needed to move the machine. 
Before moving  the machine  verify  that  the  passage 
to the final destination is clear.  
 

 

 

 

 

Attention

 

Do  not  go  on  very  steep  ramps  which  could 
cause the loss of control of the trolley. 

 
 
 

3.4. Removal of the packaging 

Cut  the  straps  that  anchor  the  cardboard  to  the 
platform; remove the cardboard and put it out of the 
way. 
Cut the straps that hold the machine to the platform, 
remove the machine’s plastic cover and unravel the 
accessories provided. 
Carefully lift the front of the machine and remove the 
wooden slat blocking the front wheels; subsequently 
remove  also  the  wooden  slat  blocking  the  rear 
wheels by lifting the back of the machine. 
Very carefully lower the machine from the platform. 
 

 

 

 

 

 

Note

 

Keep  the  original  packaging;  it  may  be 
necessary to use it if the machine needs to be 
sent  to  the  manufacturer  for  extraordinary 
maintenance or repairs. 
 
 
 
 
 
 
 
 
 

Содержание Demoulding

Страница 1: ...A...

Страница 2: ...ur machine This document is an integral part of the DEMOULDING as described in section 1 7 4 of annex I of directive 2006 42 EC The Italian edition of this manual contains the original instructions Th...

Страница 3: ......

Страница 4: ...devices 13 2 5 Client s safety measures 15 2 6 Personal protection equipment 15 2 7 Residual risks 16 2 8 Applied Directives 17 2 9 Harmonized technical norms 17 3 Moving and transportation section 1...

Страница 5: ...nformation necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the manual during every phase of the ma...

Страница 6: ...exiglass cover with handle fot the opening 2 Emergency button 3 Mould entrance 4 Touch screen 5 Main switch 6 Electrical panel 7 Emergency button 8 Sviwelling wheels 9 Drawer collecting the refuses 10...

Страница 7: ...ents 1 Empty mould exit 2 Belt motor and reducer 3 Back protection panel 4 Sensor for the tray presence 5 Trays storage 6 Motor and reducer for betl mould entrance 7 Sensor for the mould entrance 8 Mo...

Страница 8: ...xiglass for the final product protection 9 Pneumatic actuator for belt vertical movement 3 Belt for the product exit 10 Trays presence sensor 4 Belt motor and reducer 11 Mould presence sensor 5 Manome...

Страница 9: ...the mould rotation 9 Hammer that hits the moulds 3 Touch screen 10 Piston for the hamme movement 4 Piston for moving the mould over the belt 11 Hammer sensor 5 Exit belt plexiglass cover 6 Vertical mo...

Страница 10: ...g the cover open and close 2 Micro security for the cover 3 Actuator rotating the mould 4 Sensor for the end run of the actuator 5 Horizontal movement piston start run 6 Horizontal movement piston 7 H...

Страница 11: ...0V ac 3 Fuse holder supply 24V dc 4 Fuse holder inverter exit belt 5 Fuse holder inverter entrance belt 6 Supply 24V dc 7 Safety module 8 Main contactor 9 PLC board 10 Micro security electrical panel...

Страница 12: ...unnel The moulds are automatically demoulded onto a rigid surface at the exit of the tunnel hence avoiding manual intervention from the operator The mat will carry the product to the wrapping machine...

Страница 13: ...stalled 1 5 kW Voltage 230V Phases 1 Frequency 50Hz or 60 Hz Protection IP 65 Air compressed 100 lt min 1 14 Dimensions This data may change according to the installation conditions required under the...

Страница 14: ...m and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled separately in authorised collection centr...

Страница 15: ...orking cycle potential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician The technician is qualified to use...

Страница 16: ...Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they must be used in conjunction with com...

Страница 17: ...ulsory reading of the manual positioned on the front of the machine 2 4 Safety and protection devices Attention The components shown here are particularly important for the safety of the operator and...

Страница 18: ...0V ac 2 Protection 24V dc 3 Protection inverter belt exit 4 Protection inverter belt entrance To change the fuses see section 6 6 2 Warning If fuses keep blowing it may be an indication of a fault of...

Страница 19: ...measures The client must arrange for the following safety measures to be in places Provision of an adequate location for installation paying particular attention to the characteristics below Adequate...

Страница 20: ...oceed to empty and clean the machine before inserting the new product Attention Keep the machine with the residual chocolate inside the tank in an adequate environment with temperatures ranging from 1...

Страница 21: ...nized technical norms The machine was designed and tested to conform to the essential requirements to health and safety present in attachment I of European Directive 2006 42 EC The norms used as refer...

Страница 22: ...ails in order to prevent the machine from falling when it is still high off the ground The machine can be lowered to the ground from the platform only after having lowered the manual trolley The machi...

Страница 23: ...n the door of the electric panel Attention If the machine has been purchased to be powered by a three phase line make sure that in the socket there is a connection to the neutral wire This is necessar...

Страница 24: ...een display To access the next screen press around the screen center DEMOULDING trays or direct on the belt The second page of the demouldgin let you make a choice if you want the product fall on the...

Страница 25: ...duct you are making it will takes more hits or less Emptying When the production is finished to let the the last pralines come out from the demoulding push the button and the belt will run in this way...

Страница 26: ...roduct you are making it will takes more hits or less Belt speed Depend on the working mode if you are using the trays you can have a very high speed 1000 cm min Working without the tray in this case...

Страница 27: ...DEMOULDING 23 DEMOULDING INSTALLATION WITH SPIDER empty mould exit mould in from spider vertical tunnel Trays storage...

Страница 28: ...cle a sole operator is needed located in front of the working panel with easy access to the emergency button 5 5 Involuntary electrical interruptions If the voltage supply were to fail during the work...

Страница 29: ...installed on the machine keep to the instructions provided directly by the manufacturers Such instructions are normally attached to the components or obtainable via catalogues or manuals provided by t...

Страница 30: ...riate for use in an alimentary environment Avoid the use of flammable or toxic solvents Clean the signalling plaques with a cloth soap and water or any other mild liquid avoid using chemical solvents...

Страница 31: ...ve panels Attention Do not start the machine with the protective panels removed or incorrectly screwed into place Do not forget cloths spanners or other maintenance tools inside the machine In order t...

Страница 32: ...arts 6 6 1 Disconnection and reconnection of the motor If the motor needs to be replaced an electrical technician will need to intervene He will firstly have to disconnect the damaged motor and then c...

Страница 33: ...Slot in the new display board and tighten it into place as it was originally 6 Reconnect the wires to the probes making sure to reinsert the wires in the correct terminals and tighten the screws 7 Rei...

Страница 34: ...pect the maintenance time intervals and space them out according to the specific necessities in relation to the productive cycle of the machine Here below is a list of periodic checks suggested by the...

Страница 35: ...DEMOULDING 31 7 TECHNICAL DIAGRAMS 7 1 Technical diagrams...

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Страница 53: ...LDING 004 Main contactor DEMOULDING 013 Solenoid valve group DEMOULDING 005 Safety module DEMOULDING 014 Manometer DEMOULDING 006 PLC board DEMOULDING 015 Pneumatic actuator for exit belt rising DEMOU...

Страница 54: ...LDING 50 DEMOULDING 019 Piston for mould beat DEMOULDING 020 Pneumatic piston mould pushing DEMOULDING 021 Pneumatic piston mould grabbing DEMOULDING 022 Sensor limit switch DEMOULDING 023 Sensor pres...

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