SELMI Demoulding Скачать руководство пользователя страница 14

10 

 

1.15. Storage 

Remove  the  remaining  product  left  in  the  machine 
following  the  instructions  in  the  appropriate  section. 
Stop  the  machine  using  the  main  switch  and 
disconnect  it  from  the  electricity  main.  Move  it  to  a 
spacious  place  (it  is  necessary  to  work  all  around  the 
machine).  
Clean the tank, the removable components (i.e. screw 
pump, mixer, nozzle) and the pipes as described in the 
appropriate section. 
 

 

 

 

 

 

   Attention

 

It  is  absolutely  necessary  to  follow  the 
instructions  in  order  to  insure  the  safety  of  the 
operators  and  to  avoid  damaging  the  machine’s 
removable parts. 

 
Use a brush to cover the movable components and the 
mechanical moving parts with a thin layer of food grade 
lubricant.  This  can  later  be  removed  with  an  alkaline 
de-greaser  (Sodium  Hydroxide)  if  the  machine  needs 
to be re-installed. 
Carry out the same operation on the machine surfaces, 
taking care of avoiding the heating elements located in 
the inner part of the machine.  
Gather the parts (use as reference the delivery packing 
list)  and  put  them  in  the  original  packaging.  Place 
packets  of  hygroscopic  salt  based  on  silica  gel  in  the 
packaging. 
Store  all  the  parts  in  a  sheltered  place  away  from 
atmospheric  agents  and  in  temperatures from 0°  C  to 
40°  C.  Cover  the  parts  with  nylon  in  order  to  prevent 
the accumulation of dust. 

1.16. Disposal 

Disposal will occur at the end of the working life of the 
machine,  which  under  normal  conditions  of  use  and 
maintenance will be over ten years. 
In  the  case  of  disposal  all  the  components  of  the 
machine will have to be disposed of in adequate waste 
yards according to the legislation in force. 
Before  disposal  it  will  be  necessary  to  separate  the 
plastic or rubber parts and the electrical and electronic 
material. 
 

 

 

 

 

        

Environment

 

Parts  made  solely  of  plastic,  aluminium  and  steel 
can  be  recycled  in  the  appropriate  collection 
centres. 
According  to  the  RoHS  regulations  electronic 
boards  and  electric  material  should  be  recycled 
separately in authorised collection centres. 

1.17. Warranty 

The  manufacturer  offers  a  warranty  on  this  machine 
model  for  a  period  of  24  months  from  the  purchase 
date,  as  shown  on  the  fiscal  document  issued  at  the 
time the machine is delivered. 
The warranty will be void if the machine is repaired by 
a  third  non  authorized  party  or  if  fixtures  and 
accessories  not  supplied  by  or  recommended  or 
approved by the manufacturer are used.  
The  warranty  will  also  be  void  upon  removal  or 
alteration  of  the  plate  showing  the  serial  number  and 
other data. 
 
Within the warranty period the manufacturer will repair 
or  replace,  free  of  charge,  parts  that  are  faulty  due  to 
manufacturing. 
In  case  the  repair  has  to  take  place  at  the 
manufacturer’s site, the machine will have to be sent to 
the manufacturer in its original packaging. 
Transportation  expenses  will  be  covered  by  the 
manufacturer during the warranty period. 
The  warranty  does  not  cover  the  cleaning  of  the 
functioning parts. 
Defects  not  clearly  attributed  to  the  material  or  the 
manufacturing  will  be  examined.  If  the  claim  should 
turn out to be unjustified  all repair expenses, changed 
parts and transportation will be charged to the buyer. 
The  warranty  does  not  cover  damage  caused  by  the 
following: 
 

  accidental damage during transportation 

  damage  due  to  lack  of  care  or  procedures  carried 

out incorrectly 

  damage due to improper use not conforming to the 

warnings of the user and service manual 

  components subject to wear and tear; a detailed list 

is available in the components section. 

 
Structural  damage,  modifications,  improper  alterations 
or  repairs  can  affect  the  functioning  of  the  safety 
mechanisms, thus making the declaration of conformity 
and  warranty  void. Alterations  on  the  machine  can  be 
carried  out  solely  by  technicians  authorised  by  the 
manufacturer. 

Содержание Demoulding

Страница 1: ...A...

Страница 2: ...ur machine This document is an integral part of the DEMOULDING as described in section 1 7 4 of annex I of directive 2006 42 EC The Italian edition of this manual contains the original instructions Th...

Страница 3: ......

Страница 4: ...devices 13 2 5 Client s safety measures 15 2 6 Personal protection equipment 15 2 7 Residual risks 16 2 8 Applied Directives 17 2 9 Harmonized technical norms 17 3 Moving and transportation section 1...

Страница 5: ...nformation necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the manual during every phase of the ma...

Страница 6: ...exiglass cover with handle fot the opening 2 Emergency button 3 Mould entrance 4 Touch screen 5 Main switch 6 Electrical panel 7 Emergency button 8 Sviwelling wheels 9 Drawer collecting the refuses 10...

Страница 7: ...ents 1 Empty mould exit 2 Belt motor and reducer 3 Back protection panel 4 Sensor for the tray presence 5 Trays storage 6 Motor and reducer for betl mould entrance 7 Sensor for the mould entrance 8 Mo...

Страница 8: ...xiglass for the final product protection 9 Pneumatic actuator for belt vertical movement 3 Belt for the product exit 10 Trays presence sensor 4 Belt motor and reducer 11 Mould presence sensor 5 Manome...

Страница 9: ...the mould rotation 9 Hammer that hits the moulds 3 Touch screen 10 Piston for the hamme movement 4 Piston for moving the mould over the belt 11 Hammer sensor 5 Exit belt plexiglass cover 6 Vertical mo...

Страница 10: ...g the cover open and close 2 Micro security for the cover 3 Actuator rotating the mould 4 Sensor for the end run of the actuator 5 Horizontal movement piston start run 6 Horizontal movement piston 7 H...

Страница 11: ...0V ac 3 Fuse holder supply 24V dc 4 Fuse holder inverter exit belt 5 Fuse holder inverter entrance belt 6 Supply 24V dc 7 Safety module 8 Main contactor 9 PLC board 10 Micro security electrical panel...

Страница 12: ...unnel The moulds are automatically demoulded onto a rigid surface at the exit of the tunnel hence avoiding manual intervention from the operator The mat will carry the product to the wrapping machine...

Страница 13: ...stalled 1 5 kW Voltage 230V Phases 1 Frequency 50Hz or 60 Hz Protection IP 65 Air compressed 100 lt min 1 14 Dimensions This data may change according to the installation conditions required under the...

Страница 14: ...m and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled separately in authorised collection centr...

Страница 15: ...orking cycle potential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician The technician is qualified to use...

Страница 16: ...Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they must be used in conjunction with com...

Страница 17: ...ulsory reading of the manual positioned on the front of the machine 2 4 Safety and protection devices Attention The components shown here are particularly important for the safety of the operator and...

Страница 18: ...0V ac 2 Protection 24V dc 3 Protection inverter belt exit 4 Protection inverter belt entrance To change the fuses see section 6 6 2 Warning If fuses keep blowing it may be an indication of a fault of...

Страница 19: ...measures The client must arrange for the following safety measures to be in places Provision of an adequate location for installation paying particular attention to the characteristics below Adequate...

Страница 20: ...oceed to empty and clean the machine before inserting the new product Attention Keep the machine with the residual chocolate inside the tank in an adequate environment with temperatures ranging from 1...

Страница 21: ...nized technical norms The machine was designed and tested to conform to the essential requirements to health and safety present in attachment I of European Directive 2006 42 EC The norms used as refer...

Страница 22: ...ails in order to prevent the machine from falling when it is still high off the ground The machine can be lowered to the ground from the platform only after having lowered the manual trolley The machi...

Страница 23: ...n the door of the electric panel Attention If the machine has been purchased to be powered by a three phase line make sure that in the socket there is a connection to the neutral wire This is necessar...

Страница 24: ...een display To access the next screen press around the screen center DEMOULDING trays or direct on the belt The second page of the demouldgin let you make a choice if you want the product fall on the...

Страница 25: ...duct you are making it will takes more hits or less Emptying When the production is finished to let the the last pralines come out from the demoulding push the button and the belt will run in this way...

Страница 26: ...roduct you are making it will takes more hits or less Belt speed Depend on the working mode if you are using the trays you can have a very high speed 1000 cm min Working without the tray in this case...

Страница 27: ...DEMOULDING 23 DEMOULDING INSTALLATION WITH SPIDER empty mould exit mould in from spider vertical tunnel Trays storage...

Страница 28: ...cle a sole operator is needed located in front of the working panel with easy access to the emergency button 5 5 Involuntary electrical interruptions If the voltage supply were to fail during the work...

Страница 29: ...installed on the machine keep to the instructions provided directly by the manufacturers Such instructions are normally attached to the components or obtainable via catalogues or manuals provided by t...

Страница 30: ...riate for use in an alimentary environment Avoid the use of flammable or toxic solvents Clean the signalling plaques with a cloth soap and water or any other mild liquid avoid using chemical solvents...

Страница 31: ...ve panels Attention Do not start the machine with the protective panels removed or incorrectly screwed into place Do not forget cloths spanners or other maintenance tools inside the machine In order t...

Страница 32: ...arts 6 6 1 Disconnection and reconnection of the motor If the motor needs to be replaced an electrical technician will need to intervene He will firstly have to disconnect the damaged motor and then c...

Страница 33: ...Slot in the new display board and tighten it into place as it was originally 6 Reconnect the wires to the probes making sure to reinsert the wires in the correct terminals and tighten the screws 7 Rei...

Страница 34: ...pect the maintenance time intervals and space them out according to the specific necessities in relation to the productive cycle of the machine Here below is a list of periodic checks suggested by the...

Страница 35: ...DEMOULDING 31 7 TECHNICAL DIAGRAMS 7 1 Technical diagrams...

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Страница 53: ...LDING 004 Main contactor DEMOULDING 013 Solenoid valve group DEMOULDING 005 Safety module DEMOULDING 014 Manometer DEMOULDING 006 PLC board DEMOULDING 015 Pneumatic actuator for exit belt rising DEMOU...

Страница 54: ...LDING 50 DEMOULDING 019 Piston for mould beat DEMOULDING 020 Pneumatic piston mould pushing DEMOULDING 021 Pneumatic piston mould grabbing DEMOULDING 022 Sensor limit switch DEMOULDING 023 Sensor pres...

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