SELMI Demoulding Скачать руководство пользователя страница 23

DEMOULDING 

 

19 

4. Installation section 

4.1. Positioning 

 

 

 

 

 

Warning

 

Before positioning the machine check that the 
machine,  the  associated  accessories  and  the 
parts  supplied  separately  have  not  been 
damaged during transportation. 

 
It  is  the  task  of  the  Client  to  make  sure  that  the 
strength  of  the  supporting  surface,  at  the  point  of 
installation,  is  adequate  for  the  weight  of  the 
machine. 
The  flooring  at  the  point  of  installation  must  be 
sufficiently level.  
Isolate  the  machine  from  any  potential  vibrations 
coming from other nearby machinery. 
 
In  the  case  where  the  machine  or  any  of  the 
associated  accessories  are  found  damaged  it  is 
important  to  alert  the  manufacturer  of  the  found 
anomaly so as to agree on the actions to be taken. 

 
 

 

 

 

Attention

 

The  machine  must  be  placed  on  a  level 
surface; 

for 

the 

other 

environmental 

requirements 

necessary 

for 

optimal 

functioning  of  the  machine  please  see 
sections 1.11 and

 

2.5.. 

 

4.2. Electrical connections 

 

 

 

 

Attention

 

The  connection  of  the  machine  to  the 
electrical  system  must  be  carried  out  by 
personnel  observing  the  legislation  in  force; 
the characteristics of the electrical connection 
must  be  compatible  with  the  electrical 
specifications  of  the  machine  which  can  be 
found  in  the  relevant  section  or  on  the 
apposite  plaque  on  the  door  of  the  electric 
panel.  

 

 

 

 

 

Attention

 

If  the  machine  has  been  purchased  to  be 
powered by a three phase line, make sure that 
in  the  socket  there  is  a  connection  to  the 
neutral  wire.  This  is  necessary  for  the 
functioning of the machine. 

 

 

 

 

 

   Attention

 

Before  starting  any  procedure  make  sure  that 
there are no objects inside the tank. 

 

 

 

 

 

 

  Attention

 

This  operation  should  be  carried  out  by  a 
technician or by a maintenance electrician. 

 

 
4.3. Air compressed connection 

In the picture below is showen the position of the 
air connection plug.

 

 

Attention 

Make sure the pressure is around 2 bar. The air 
compressed must be disoiled and disidratated. 
 

 

4.3. Installation of the machine 

After  carrying  out  the  positioning  operations  and 
connection  to  the  electricity  main  and  pneumatic 
system, proceed with the following operations: 
 

  Cleaning the supplied accessories  

 

 

 

 

 

 

   Attention

 

Make  sure  that  no  objects  used  during 
installation  have  been  left  in  the  tank;  if  so, 
remove them. 

 

4.4. Commissioning 

Check  that  all  of  the  above-described  procedures 
were done correctly. 
Check that the emergency button is not pushed; if it 
is, release it. 
Power-on the machine by pressing the button on the 
main  switch.  The  display  on  the  control  panel  will 
light up to show that the machine is in STAND-BY. 
Check  that  the  safety  and  emergency  protections 
and control devices are working correctly. 
Make  sure  the  work  zone  is  free  of  all  objects  not 
needed for  work and that  there are  no  oil stains on 
the floor. 

 

 
 

 

Содержание Demoulding

Страница 1: ...A...

Страница 2: ...ur machine This document is an integral part of the DEMOULDING as described in section 1 7 4 of annex I of directive 2006 42 EC The Italian edition of this manual contains the original instructions Th...

Страница 3: ......

Страница 4: ...devices 13 2 5 Client s safety measures 15 2 6 Personal protection equipment 15 2 7 Residual risks 16 2 8 Applied Directives 17 2 9 Harmonized technical norms 17 3 Moving and transportation section 1...

Страница 5: ...nformation necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the manual during every phase of the ma...

Страница 6: ...exiglass cover with handle fot the opening 2 Emergency button 3 Mould entrance 4 Touch screen 5 Main switch 6 Electrical panel 7 Emergency button 8 Sviwelling wheels 9 Drawer collecting the refuses 10...

Страница 7: ...ents 1 Empty mould exit 2 Belt motor and reducer 3 Back protection panel 4 Sensor for the tray presence 5 Trays storage 6 Motor and reducer for betl mould entrance 7 Sensor for the mould entrance 8 Mo...

Страница 8: ...xiglass for the final product protection 9 Pneumatic actuator for belt vertical movement 3 Belt for the product exit 10 Trays presence sensor 4 Belt motor and reducer 11 Mould presence sensor 5 Manome...

Страница 9: ...the mould rotation 9 Hammer that hits the moulds 3 Touch screen 10 Piston for the hamme movement 4 Piston for moving the mould over the belt 11 Hammer sensor 5 Exit belt plexiglass cover 6 Vertical mo...

Страница 10: ...g the cover open and close 2 Micro security for the cover 3 Actuator rotating the mould 4 Sensor for the end run of the actuator 5 Horizontal movement piston start run 6 Horizontal movement piston 7 H...

Страница 11: ...0V ac 3 Fuse holder supply 24V dc 4 Fuse holder inverter exit belt 5 Fuse holder inverter entrance belt 6 Supply 24V dc 7 Safety module 8 Main contactor 9 PLC board 10 Micro security electrical panel...

Страница 12: ...unnel The moulds are automatically demoulded onto a rigid surface at the exit of the tunnel hence avoiding manual intervention from the operator The mat will carry the product to the wrapping machine...

Страница 13: ...stalled 1 5 kW Voltage 230V Phases 1 Frequency 50Hz or 60 Hz Protection IP 65 Air compressed 100 lt min 1 14 Dimensions This data may change according to the installation conditions required under the...

Страница 14: ...m and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled separately in authorised collection centr...

Страница 15: ...orking cycle potential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician The technician is qualified to use...

Страница 16: ...Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they must be used in conjunction with com...

Страница 17: ...ulsory reading of the manual positioned on the front of the machine 2 4 Safety and protection devices Attention The components shown here are particularly important for the safety of the operator and...

Страница 18: ...0V ac 2 Protection 24V dc 3 Protection inverter belt exit 4 Protection inverter belt entrance To change the fuses see section 6 6 2 Warning If fuses keep blowing it may be an indication of a fault of...

Страница 19: ...measures The client must arrange for the following safety measures to be in places Provision of an adequate location for installation paying particular attention to the characteristics below Adequate...

Страница 20: ...oceed to empty and clean the machine before inserting the new product Attention Keep the machine with the residual chocolate inside the tank in an adequate environment with temperatures ranging from 1...

Страница 21: ...nized technical norms The machine was designed and tested to conform to the essential requirements to health and safety present in attachment I of European Directive 2006 42 EC The norms used as refer...

Страница 22: ...ails in order to prevent the machine from falling when it is still high off the ground The machine can be lowered to the ground from the platform only after having lowered the manual trolley The machi...

Страница 23: ...n the door of the electric panel Attention If the machine has been purchased to be powered by a three phase line make sure that in the socket there is a connection to the neutral wire This is necessar...

Страница 24: ...een display To access the next screen press around the screen center DEMOULDING trays or direct on the belt The second page of the demouldgin let you make a choice if you want the product fall on the...

Страница 25: ...duct you are making it will takes more hits or less Emptying When the production is finished to let the the last pralines come out from the demoulding push the button and the belt will run in this way...

Страница 26: ...roduct you are making it will takes more hits or less Belt speed Depend on the working mode if you are using the trays you can have a very high speed 1000 cm min Working without the tray in this case...

Страница 27: ...DEMOULDING 23 DEMOULDING INSTALLATION WITH SPIDER empty mould exit mould in from spider vertical tunnel Trays storage...

Страница 28: ...cle a sole operator is needed located in front of the working panel with easy access to the emergency button 5 5 Involuntary electrical interruptions If the voltage supply were to fail during the work...

Страница 29: ...installed on the machine keep to the instructions provided directly by the manufacturers Such instructions are normally attached to the components or obtainable via catalogues or manuals provided by t...

Страница 30: ...riate for use in an alimentary environment Avoid the use of flammable or toxic solvents Clean the signalling plaques with a cloth soap and water or any other mild liquid avoid using chemical solvents...

Страница 31: ...ve panels Attention Do not start the machine with the protective panels removed or incorrectly screwed into place Do not forget cloths spanners or other maintenance tools inside the machine In order t...

Страница 32: ...arts 6 6 1 Disconnection and reconnection of the motor If the motor needs to be replaced an electrical technician will need to intervene He will firstly have to disconnect the damaged motor and then c...

Страница 33: ...Slot in the new display board and tighten it into place as it was originally 6 Reconnect the wires to the probes making sure to reinsert the wires in the correct terminals and tighten the screws 7 Rei...

Страница 34: ...pect the maintenance time intervals and space them out according to the specific necessities in relation to the productive cycle of the machine Here below is a list of periodic checks suggested by the...

Страница 35: ...DEMOULDING 31 7 TECHNICAL DIAGRAMS 7 1 Technical diagrams...

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Страница 53: ...LDING 004 Main contactor DEMOULDING 013 Solenoid valve group DEMOULDING 005 Safety module DEMOULDING 014 Manometer DEMOULDING 006 PLC board DEMOULDING 015 Pneumatic actuator for exit belt rising DEMOU...

Страница 54: ...LDING 50 DEMOULDING 019 Piston for mould beat DEMOULDING 020 Pneumatic piston mould pushing DEMOULDING 021 Pneumatic piston mould grabbing DEMOULDING 022 Sensor limit switch DEMOULDING 023 Sensor pres...

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