background image

    BREEZAIR EXVQ EVAPORATIVE COOLER INSTALLATION MANUAL  

|  

1

 

IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS FOR 

FUTURE REFERENCE.

Means for all pole disconnection must be incorporated in the 

fixed wiring in accordance with the wiring rules. 

If the supply cord is damaged, it must be replaced by the 

manufacturer, its service agent or similarly qualified persons in 

order to avoid a hazard.

The following specifications for the cooler water supply are 

required: 
Min Water Pressure: 15psi (100kPa) 
Max Water Pressure: 115psi (800kPa) 

New hose sets supplied with the appliance are to be used and 

old hose-sets should not be re-used.

WARNINGS

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR 

INJURY TO PERSONS, OBSERVE THE FOLLOWING:

1. 

Installation work and electrical wiring must be done by 

qualified person(s) in accordance with all applicable codes 

and standards, including fire-rated construction.

2. 

When cutting or drilling into wall or ceiling, do not damage 

electrical wiring and other hidden utilities.

3. Ducted fans must always be vented to the outdoors.
4. Do not use this fan with any solid-state speed control device.

EMPLOYER AND EMPLOYEE RESPONSIBILITIES 

The installation and maintenance of evaporative coolers at 

height has the potential to create Occupational Health and 

Safety issues for those involved. Installers are advised to 

ensure they are familiar with the relevant State and Federal 

legislation, such as Acts, Regulations, approved Codes of 

Practice and National Standards, which offer practical guidance 

on these health and safety issues. Compliance with these 

regulations will require appropriate work practices, equipment, 

training and qualifications of workers. 

Seeley International provides the following information as a 

guide to contractors and employees to assist in minimising risk 

whilst working at height.

INSTALLER AND MAINTENANCE CONTRACTORS - 

RISK ASSESSMENT 

A risk assessment of all hazardous tasks is required under 

legislation. A risk assessment is an essential element that 

should be conducted before the commencement of work, to 

identify and eliminate the risk of falls or to minimise these risks 

by implementing control measures. There is no need for this to 

be a complicated process, it just is a matter of looking at the job 

to be done and considering what action(s) are necessary so the 

person doing the job does not injure themselves. 

This should be considered in terms of: 
•  What are the chances of an incident happening? 
•  What could the possible consequence be? 
•  What can you do to reduce, or better still, completely get rid of 

the risk? 

SOME POINTS TO CONSIDER 

•  What is the best and safest access to the roof and working 

areas? 

•  If a worker is alone, who knows they are there and if they get 

into difficulty, how can they summon help? (Call someone on 

the ground? Mobile phone? Etc.) 

•  What condition is the roof in? Should the trusses, underside 

or surface be checked? 

•  Does the worker have appropriate foot wear? (Flat sole jogger 

type is advisable.)

• 

Are all power cables / extension leads safe and appropriately 

rated? 

•  Are all ladders, tools and equipment suitable in good 

condition?

• 

Where ladders are to be used, is there a firm, stable base for 

them to stand on? Can they be tied or secured in some way 

at the top? Is the top of the ladder clear of electricity supply 

cables? 

•  Is there a roof anchor to attach a harness and lanyard to? If 

so, instruction should be issued for the use of an approved 

harness or only suitably trained people used. 

•  Are all tools and materials being used, prevented from 

slipping and falling onto a person at ground level? Is the area 

below the work area suitably protected to prevent persons 

walking in this area? 

•  Does the work schedule take into account weather conditions, 

allowing for work to be suspended in high winds, thunder 

storms/lightning or other types of weather giving wet, slippery 

surfaces? 

•  Is there an on-going safety check system of harnesses, 

ropes, ladders and access/lifting equipment and where they 

exist on roofs, anchor points before the commencement of 

work? 

•  Is there a system which prevents employees from working 

on roofs if they are unwell or under the influence of drugs or 

alcohol? 

• 

Are there any special conditions to consider i.e. excessive 

roof pitch, limited ground area, fragile roof, electrical power 

lines? 

OTHER IMPORTANT REQUIREMENTS 

• 

Never force parts to fit because all parts are designed to fit 

together easily without undue force. 

• 

Never drill holes in the pan (Reservoir) of the cooler. 

• 

Check the proposed cooler location, to ensure that it is 

structurally capable of supporting the weight of the cooler, or 

provide an adequate alternate load bearing structure.

Ensure the installation complies with all local and national 

regulations with regards to electrical, plumbing and bushfire/

wildfire construction requirements.

Содержание BREEZAIR EXVQ

Страница 1: ... English INSTALLATION MANUAL EXVQ Evaporative Coolers ILL1672 A Original English Instructions ...

Страница 2: ...Connections 8 Coolers with Drain Valves 8 Installing the Inlet Solenoid 8 Fitting the Solenoid Cover 9 Installing the Drain Valve 9 Drain Valve Assembly 9 Connecting the MagIQtouch Controller 9 Motor Power Amps 10 Pulley Adjustment 10 Belt Tension 11 Motor Low Speed Setting 11 COMMISSIONING Test Operation 12 Diagnostic LED 12 Salinity LED 12 MagIQtouch Controller Information 12 Fault Codes 13 Sett...

Страница 3: ...ction s are necessary so the person doing the job does not injure themselves This should be considered in terms of What are the chances of an incident happening What could the possible consequence be What can you do to reduce or better still completely get rid of the risk SOME POINTS TO CONSIDER What is the best and safest access to the roof and working areas If a worker is alone who knows they ar...

Страница 4: ...EP 19 REFIT PAD FRAMES Refit the pad frames before testing the pump STEP 20 TEST PUMP Turn on the cooler and check the water is evenly distributed to all pads STEP 8 POWER CABLE Use the main power termination box for wiring connections inside cooler Terminate power cable outside of cooler in a junction box STEP 21 COOLER SETTINGS Where necessary adjust the cooler settings to suit customer requirem...

Страница 5: ...er and cooler owner s manual Explain maintenance requirements page 15 page 5 page 12 page 15 page 13 page 15 ON ILL3388 A STEP 4 LEVEL ROOF JACK Position level secure and seal the roof jack STEP 10 REGULATIONS Read adhere to the local national electrical and plumbing regulations STEP 5 CONVEY COOLER Convey the cooler to the roof Note Always use 2 people when handling manually STEP 11 INLET SOLENOI...

Страница 6: ...roximately the same length Carefully consider neighbouring residences and noise levels when locating the cooler if necessary talk to the customer and the neighbour before carrying out the installation Always locate the cooler where it will receive adequate fresh air and not in a recess where it may be starved for air or where the air is polluted Ensure location is a minimum of 10 3m from a solid f...

Страница 7: ...allation Use 24G or stronger metal roof jack The cooler may then be attached directly to the jack Replacement Installation Roof Jack recommended wall thickness should be 24G or stronger The supplied roof jack adaptor may be required to attach the cooler to the existing roof jack To assemble the roof jack adaptor hold panels at 90 degrees to one another Align slots in upper and lower panels then sl...

Страница 8: ...OCKED POSITION OPERATING POSITION INSTALLATION SECURING THE LEG SUPPORTS The telescopic leg supports with feet attached slide up and down inside the four corner posts By removing the screw from the lower end of the corner post you enable the leg support to slide down to roof level ILL958 A ILL958 A Make sure each leg is vertical before securing Secure foot to roof with 2 screws minimum ILL959 B Ma...

Страница 9: ...an reservoir Seal the gap between the conduit and the knock out hole with silicone sealant after making connections and clamping the conduit cable Important Ensure that all electrical connections are tight Loose connections will cause overheating that may lead to machine damage or fire Replace all covers on completion of work using only the screws supplied Do not tamper with factory wiring Before ...

Страница 10: ... Flexible hose assembly G Solenoid cover H Solenoid power leads In cooler I Float Valve Nipple BSP J BSP to 1 4 Compression Fitting or BSP Nut Olive ILL1228 E SIA2008 ILL1228 E SIA INSTALLING THE INLET SOLENOID For coolers fitted with a drain and solenoid valve it is a requirement to fit the new detachable hose set as supplied Any old hose sets should not be re used For EXVQ model coolers fit the ...

Страница 11: ...ling the controller Coolers are supplied with a 66 20m control cable Longer cable lengths are available from Seeley Important The maximum cable length allowed from the MagIQtouch controller to the first cooler is 82 25m For any additional coolers added into the system with a link module the maximum allowed length is 131 40m Therefore failure of the product or components to operate correctly due to...

Страница 12: ...sure that all intended doors windows or other means of exhaust are open in the building and that all outlet grilles are open fully WARNING Beware of rotating fan belt and pulleys whilst making adjustments to motor speed pulley or belt tension settings Ensure the cooler is switched OFF via the electronic module isolation switch whilst working inside the cooler Set the cooler running at the highest ...

Страница 13: ... normal circumstances However some adjustment may be necessary to suit specific installations After you have set the motor amps and belt tension correctly check the speed variation of the cooler When the control is changed from maximum to minimum settings there should be an easily recognizable difference in fan speed If there is not check the following That windows and doors are open Rule of thumb...

Страница 14: ...immersed in water Water not detected The probes are immersed in water but are open circuit or measured salinity is less than 20µs cm the water has very little salt content Continuously on No water in Pan WaterMiser Drain Valve option is active SALINITY LED The bottom LED is red only and displays salinity setting information ILL1641 A ILL1823 A MAGIQTOUCH CONTROLLER INFORMATION Diagnosis and cooler...

Страница 15: ...level set too low For Breezair coolers the water level should be set to 13 64 5mm above the float valve base Ensure probe plug is properly connected Plug connections at electronic module are upside down or misaligned Water too pure for the probes to sense water is present Pressure build up in pipes can lock up the solenoid valve when a non return isolation valve is used in the water supply line It...

Страница 16: ...al Drain Turns cooler off and drains the pan reservoir Pad Flush Turns cooler off and runs pump for a specified amount of time Drain And Dry Cooler will drain and fan will run for 1 hour every day at a specified time Water Manager Select the preferred water management method Salinity Measurement replaces water when Salinity level reaches set point Timed Drain drains pan reservoir After 8 pan fill ...

Страница 17: ...d can open and close without interference PLUMBING FLUSHED The water pipes were flushed of any foreign materials before connection to cooler was made NO EXTERNAL LEAKS The water is connected with no leaks at fittings NO INTERNAL LEAKS Check all internal water hoses are securely fitted to water distribution spreaders and other internal fittings SECURE Water pipes are correctly saddled as per plumbi...

Страница 18: ...t condition via the tri colour LED on cooler electronics box Rectify fault as indicated and restart the cooler MagIQtouch Controller failure Replace MagIQtouch Controller Pump runs but no water circulation Pump runs but pads lack water Insufficient water in pan Reservoir Adjust float level Water hoses blocked Check and clean out blockage Pump strainer blocked Clean pump strainer Insufficient water...

Страница 19: ......

Страница 20: ... 112 O SULLIVAN BEACH RD LONSDALE SA 5160 AUSTRALIA IMPORTED BY SEELEY INTERNATIONAL EUROPE LTD UNIT 11 BYRON BUSINESS CENTRE DUKE STREET HUCKNALL NOTTINGHAM NG15 7HP UNITED KINGDOM SEELEY INTERNATIONAL AMERICAS LTD 1002 S 56TH AVENUE SUITE 101 PHOENIX ARIZONA 85043 USA SEELEY INTERNATIONAL AFRICA PTY LTD 6 WITTON ROAD FOUNDERSVIEW SOUTH MODDERFONTEIN 1609 GAUTENG SOUTH AFRICA EXVQ Cooler Installa...

Отзывы: