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CW3 INDIRECT COOLER INSTALLATION MANUAL  |  1 

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS 

Read And Save These Instructions For Future Reference.  

2

Warning - To Reduce The Risk Of Fire, Electric Shock, Or Injury To Persons, Observe The Following: 

2

For Australian Bushfire Prone Areas 

2

Employer And Employee Responsibilities  

2

Installer And Maintenance Contractors - Risk Assessment  

2

Some Points To Consider  

2

Other Important Requirements  

2

COOLER VIEWS 

3

EXPLODED VIEW 

4

COOLER CONTENTS 

Cooler Installation Components 

6

Optional Components 

6

Cooler Controls 

6

INSTALLATION 7

Moving The Cooler 

7

Unpacking The Cooler 

7

Assessment Of Roof Structure 

7

Cooler Location  

8

Access For Servicing And Maintenance 

8

Mounting / Support 

8

Dropper Details 

9

Preparing The Transition 

9

Mounting The Dropper Assembly 

10

Flashing The Dropper 

11

Weatherseal 11

Control Cable Installation 

12

Power Cable Installation 

12

Cooler Method Of Installation 

13

Preparing To Lift The Cooler 

13

Lifting The Cooler 

13

Installation Cable Connections 

15

Control Cable Path 

15

ELECTRICAL REQUIREMENTS 

Australia Only  

16

Rest Of World Field Wiring Diagram 

16

Control Module Wiring Diagram 

16

WATER REQUIREMENTS 

Water Hammer 

17

Connection To Mains Water 

17

Installing The Drain Valve 

18

CONTROL SCHEMES 

Group Installations 

19

FAULT CODES INDICATED BY LED’s ON THE COOLER ELECTRONICS MODULE 

20

COMMISSIONING COMPLETION CHECKLIST 

21

ADJUSTING COOLER SETTINGS 

22

WINTERISATION 22

TROUBLE SHOOTING 

23

APPENDICES 

Appendix – A Generic Structurally Engineered Roof Mounting Schemes: 

24

Appendix – B ‘Piece By Piece’ Installation 

31

HOW TO REGISTER YOUR PRODUCT WARRANTY (Australia only) 

38

WARRANTY TERMS AND INFORMATION (Australia only) 

39

WARNING! Failure to install and commission the product in compliance with these instructions, or failure to do the job properly 

and competently, may void the customer’s warranty. Further, it could expose the Installer and/or the Retailer to serious liability.

Содержание Climate Wizard CW3

Страница 1: ...INSTALLATION MANUAL CW3 Microcore Indirect Evaporative Cooler Original English Instructions ...

Страница 2: ...i ...

Страница 3: ...Power Cable Installation 12 Cooler Method Of Installation 13 Preparing To Lift The Cooler 13 Lifting The Cooler 13 Installation Cable Connections 15 Control Cable Path 15 ELECTRICAL REQUIREMENTS Australia Only 16 Rest Of World Field Wiring Diagram 16 Control Module Wiring Diagram 16 WATER REQUIREMENTS Water Hammer 17 Connection To Mains Water 17 Installing The Drain Valve 18 CONTROL SCHEMES Group ...

Страница 4: ...essential element that should be conducted before the commencement of work to identify and eliminate the risk of falls or to minimise these risks by implementing control measures There is no need for this to be a complicated process it just is a matter of looking at the job to be done and considering what action s are necessary so the person doing the job does not injure themselves This should be ...

Страница 5: ...in brackets ILL2679 A ILL2676 A TOP ISO ILL2680 A ILL2677 A ILL2675 A FRONT SIDE SERVICES UNDERSIDE 1160mm 45 1 2 1160mm 45 1 2 1020mm 40 ILL2678 A 8 3 8 0 570 22 4 suits 530 20 9 dropper suits 530 20 9 dropper 565 22 2 Inlet Inlet Drain Drain CW Logo location 13 6 212 346 212 230 9 0 ...

Страница 6: ... 1 27 562056 VENTURI EXHAUST 1 INDEX PART No DESCRIPTION QTY 28 122342 FAN EXHAUST 1 29 562476 CAP FAN EXHAUST 1 30 863832 PLUG VENTURI 1 31 863665 STRAPS RETENTION MANIFOLD 16 32 091426 CHLORINATOR LARGE ASSY 1 33 560294 COVER CHLORINATOR MOUNT 1 34 935874 FITTING ELBOW AIR BREAK 1 36 804415L O RING BS128 38ID 2 6 N70 M51 1 37 865607 SOLENOID VALVE 12V DC 1 39 815978 WASHER RUBBER LCQ KITS 1 40 8...

Страница 7: ... SHOWN ILL2982 A EXPLODED VIEW INDEX PART No DESCRIPTION QTY 14 15 17 18 122199RP ENCAPSULATION INDIRECT DIRECT RIGHT 4 14 15 17 18 122205RP ENCAPSULATION INDIRECT DIRECT LEFT 4 14A 120904P65 CHILLCEL 263 665 35 8 19 562124 SPREADER ELBOW CLIP 16 20 863208 O RING BS112 16 ...

Страница 8: ... Assembly 1 12 875392 Dropper TEK Screw Fasteners Screw TEK Hex Steel 12 Gauge 30 35mm x 14TPI Neoprene Seal 20 for dropper 1 for solenoid cover 21 13 560359 Tank Plug 1 Item Seeley Part Description 1 094946 Heat Cool Duct Switch Australia Only 2A 2B 134192 122489 Roofstand 0 10O Kit Add On CW3 CW 6S For Roof Stand 134192 ITEM 1 ITEM 2 ITEM 9 ITEM 10 ITEM 11 ITEM 12 ITEM 13 ITEM 3 ITEM 4 ITEM 6 IT...

Страница 9: ...e installation is adequate and complies with local and national building codes Installation on inadequate structures will void the warranty and could result in death or serious injury If the installer has any doubt in regards to the structural integrity or condition of the customer installation then a structural engineer or building certifier must be consulted To correctly unpackage the cooler fol...

Страница 10: ... to the customer and the neighbour before carrying out the installation Always locate the cooler where it will receive adequate fresh air and not in a recess where it may be starved for air or where the air is polluted Air exiting the exhaust fan is warm and heavily laden with moisture Ensure the cooler s exhaust air will not cause corrosion or damage to other nearby items Do not allow exhaust air...

Страница 11: ...The cooler will be accompanied by a separate kit box containing the dropper transition assembly fittings and all associated fasteners Begin by dismantling the dropper transition assembly on the ground For accessibility purposes it is best to temporarily remove both weatherseal flaps as shown ILL2775 A Fit the transition onto the dropper ensuring that it is orientated correctly as shown below Once ...

Страница 12: ...tion in both directions Once level secure the dropper to the roof structure using roofing screws These are not provided DO NOT USE THE PROVIDED TEK SCREWS THESE ARE FOR USE ELSEWHERE Insert 5x fasteners per side to be spaced at 100mm intervals in the centre of the timber support members Refer to Appendix A Ensure the top of the dropper is level in both directions The installer must ensure the drop...

Страница 13: ...ace Using each T Washer as a guide drill 3 three 8 0mm 1 4 pilot holes through the dropper This must be completed before lifting commences DO NOT USE ANY OF THE PROVIDED 12g TEK SCREWS AT THIS STAGE THESE ARE FOR USE LATER IN THE INSTALLATION WEATHERSEAL Reinstall the Weatherseal into the dropper as shown Ensure they open all the way and do not interfere with the dropper or any screws The flaps sh...

Страница 14: ...gh the grommet Pull the cable through and position it in the transition slot Leave an excess length of the cable 1 5m or 60 each hanging out of the roof dropper and not inside the dropper The cooler power cable requires locating before fitting the cooler to the dropper Remove the pad frame locate the power bundle within the tank of the cooler and pull the free length through the rear access hole T...

Страница 15: ... by piece method of installation DO NOT ATTEMPT TO LIFT THE COOLER ON THE PALLET It is not possible to fit the cooler to the dropper if the pallet is used to sling the cooler Before the cooler is lifted Inspect the cooler to make sure it is in good condition Ensure all exterior panels and clips are firmly in place Contact the dealer if any exterior components appear to be structurally damaged Ensu...

Страница 16: ...030 A Remove the tape restraining the power cable and allow it to dangle loosely Using the height template tool guide the mains power cable into the corner recess slot on the transition and down into the dropper ILL3036 B Identify the white dropper transition straps which protrude out from the tank These straps are flared outwards and should fall outside the edges of the dropper transition as the ...

Страница 17: ...he resealable cable restraints Cable tie to existing looms if necessary Remove the Control Module cover Connect the Wall Control communications cable to the free socket labelled Comms Connect the Drain Valve cable to the connector pins labelled Drain Replace the cover Clip the loose cables into the restraint on the rear tank hole to lock them into place and then insert the plug provided from insid...

Страница 18: ...ulations and standards Important It is a requirement of Seeley International that all coolers be connected to a dedicated circuit to the distribution board with a separate circuit breaker and incorporate a separate isolation switch in accordance with the local wiring rules The following specifications for the cooler electrical supply are required 220 240V 50 or 60Hz Single Phase See nameplate for ...

Страница 19: ... flexible hose and washer assy to the inlet of the solenoid checking that the solenoid strainer is in place x screw to 1 secure to tank not shown SOLENOID SOLENOID COVER PLATE WASHER NUT CONNECTS SOLENOID TO HOSE ASSY FLEXIBLE HOSE ASSY ILL3019 C CONNECTION TO MAINS WATER Not all installation pipeworks are the same and some may require additional prevention against water hammer If water hammer is ...

Страница 20: ...lve 1 as shown ILL2791 A INSTALLING THE DRAIN VALVE Make sure the O ring 2 is fitted before placing the drain valve into the hole Screw the nut 3 up tightly by hand underneath to secure the drain valve Locate the funnel 4 up against the bottom of the drain valve thread and secure with the second larger nut 5 Make sure that you use the correct drain adaptor Make sure the drain water discharge flows...

Страница 21: ...resistor dipswitch located near the communications port Ensure all cooler electronics dipswitches are set to OFF except for the last cooler in the series The last cooler dipswitch should be switched to ON to ensure communication reliabilty Note The terminating resistor dipswitch position is set to OFF by default ILL3816 B Important The maximum cable length allowed from the MagIQtouch Controller to...

Страница 22: ... 7 SUPPLY MOTOR ERROR Check Motor Power Cable connections Check Motor Communications Cable connections Fault Code 8 WARM START Mains input voltage is under 93Vac but not low enough to reset the PCB Fault Code recorded when voltage returns to useable level Consult with Building Manager 1 Green Red Flash then 2 seconds off CHLORINATOR PERFORMANCE DEGRADED Chlorinator operating current is less than s...

Страница 23: ...correctly connected to the control boxes Power supply Motor cable s Control cable Drain valve Solenoid cable Pump cable Probe cable OWNER INSTRUCTIONS The owner has been instructed how they can electrically isolate the unit at the meter box in case of an emergency DUCTWORK DESIGN Adequately sized and positioned balanced run lengths Air directed appropriately INSTALLED Hung lead ins to outlets no k...

Страница 24: ...ill cycles or every 65 minutes system dependant Weatherseal Open Speed The cooler fan will turn on at the specified weatherseal opening speed for the first 10 seconds each time it starts up It will then return to the set fan speed Pre wet When COOL mode is activated the pump will run for 90 seconds before the fan is switched on Salinity Level Sets the salinity level at which the tank will drain in...

Страница 25: ...tage Consult with power supply authority Check fault condition via the tri colour LED on cooler electronics module Rectify fault as indicated and restart the cooler Controller failure Replace controller Pump runs but no water circulation or Pump runs but cores lack water Insufficient water in tank Clean water probe immersion prongs replace water probe Water hoses or spreaders blocked Check and cle...

Страница 26: ...O ACHIEVE A MOISTURE CONTENT NOT EXCEEDING 15 T7 HARDWOOD TIMBER SHALL BE MINIMUM F11 STRESS GRAD U N O SOFTWOOD TIMBER SHALL BE MGP10 U N O T8 ALL CUT SURFACES OF TREATED MEMBERS SHALL BE RE TREATED ON SITE TO ACHIEVE ORIGINAL HAZARD CLASS IN ACCORDANCE WITH AS1604 T9 TIMBER EXPOSED TO VIEW SHALL BE DRESSED PLANED ALL ROUND T10 EXTERNAL TIMBER IN BUSH FIRE ZONES MUST BE SEASONED HARDWOOD AS DEFIN...

Страница 27: ...ING AND VENTILATION TO MINIMIZE HAZARDS TO PERSONNEL IF SITE BASED TREATMENT IS UNAVOIDABLE SID19 TRY TO AVOID WORKING IN CONFINED SPACES IF CONFINED SPACES WORK CAN T BE AVOIDED PROVIDE A SAFE WORK METHOD STATEMENT ADDRESSING MITIGATION OF RISKS PROVIDE ADEQUATE SIGNAGE TO TEMPORARY AND PERMANENT CONFINED SPACES TO AS2865 SID20 AVOID HOT WORKS ON SITE PARTICULARLY IN TIMBER FRAMED STRUCTURES HOT ...

Страница 28: ...R OF DROPPER TYPICAL SCREW LAMINATION DETAIL SCALE 1 20 NOTES 1 600mm SPACED TRUSSES ASSUMED TO SUPPORT TILE ROOF 2 DIMENSIONS OF A C UNIT AND DROPPER MAY VARY TO SUIT ROOF SLOPE 3 0 0 SCREWS ALTERNATE SIDES BEAM WIDTH MIN SCREW GAUGE MIN SCREW LENGTH 45 No 14 75mm 35 No 14 75mm BEAD OF ELASTOMERIC ADHESIVE AROUND PERIMETER OF JOIN BEAM WIDTH MIN NAIL GAUGE MIN NAIL LENGTH 45 3 30mm 90mm 35 3 06mm...

Страница 29: ...NG TRUSS S T 1 NOTES 1 1200mm SPACED TRUSSES ASSUMED TO SUPPORT SHEET ROOF 2 DIMENSIONS OF A C UNIT AND DROPPER MAY VARY TO SUIT ROOF SLOPE TYPICAL SCREW LAMINATION DETAIL SCALE 1 20 3 0 0 SCREWS ALTERNATE SIDES BEAD OF ELASTOMERIC ADHESIVE AROUND PERIMETER OF JOIN PRYDA MINIGRIP 2 35x3 15Ømm NAILS OR SIMILAR INTO EACH MEMBER B 1 BEAM WIDTH MIN SCREW GAUGE MIN SCREW LENGTH 45 No 14 75mm 35 No 14 7...

Страница 30: ...CHEDULE MARK SIZE REMARKS TR1 C10012 TRIMMER ST1 C10012 STRUT FIX TO TOP CHORD AND STEEL DROPPER WITH 2 12g TEK SCREWS PROVIDE 1 STRUT EACH SIDE OF DROPPER ADDITIONAL C10012 AS NOTED T R 1 IF GAP EXISTS BETWEEN DROPPER AND MEMBERS PROVIDE TIMBER PACKING TO SUIT MAX THICKNESS OF PACKING TO BE 50mm REINSTATE ROOF SHEETING AND FIX TO TRIMMERS PROVIDE ADEQUATE FLASHING AROUND DUCT DESCRIPTION DATE DRA...

Страница 31: ... UNIT AND DROPPER MAY VARY TO SUIT ROOF SLOPE 1200 MIN B 1 PROVIDE TIMBER WEDGE TO SUIT ANGLE OF STRUT PROVIDE TIMBER PACKING BETWEEN STRUT STEEL DROPPER AS NECESSARY TEK SCREWS NOT TO BE INSTALLED WITHIN 50mm OF CORNER OF DROPPER IF GAP EXISTS BETWEEN DROPPER AND MEMBERS PROVIDE TIMBER PACKING TO SUIT MAX THICKNESS OF PACKING TO BE 50mm REINSTATE ROOF SHEETING AND FIX TO TRIMMERS PROVIDE ADEQUATE...

Страница 32: ... IF EXISTING WALL IS TIMBER USE EXISTING TOP PLATE REINSTATE ROOF SHEETING AND FIX TO TRIMMERS PROVIDE ADEQUATE FLASHING AROUND DUCT ALL TIMBER MEMBERS TO BE CONNECTED WITH MINIGRIP UNO IS ACCORDANCE WITH MANUFACTURERS SPECIFICATIONS ST1 2 No 12 TYPE 17 SCREWS NOTCH ST1 TO SUIT WIDTH AND DEPTH OF TR1 TYPICAL ST1 TO TR1 SCALE 1 10 45 90 TR1 DESCRIPTION DATE DRAWING SCALE DRAFTER ENGINEER MANAGER DR...

Страница 33: ...reassembly be vigilant and ensure all fasteners and small components are stored in containers for safe keeping Initial disassembly on the ground Remove all 8 side panel clips all 4 top clips and all 4 side panel assemblies This will require a flat head screw driver Store the clips in a container ILL2788 A Remove the lid grille by loosening all 8 of the encapsulated wing nut lid screws and then lif...

Страница 34: ...E DRAIN CHLORINATOR ILL2681 D Remove any cable ties above the enclosure to free the 2 cables to the top exhaust motor then free these cables Remove the single centre screw holding the electronics enclosure to the mount plate Remove the electronics enclosure splash cover Leave any remaining wires and hoses connected within the electronics enclosure Rest the electronics enclosure on the tank in a dr...

Страница 35: ... tie that is loosely constraining the cables to the inner plenum If you have successfully freed the top motor cables you will be able to lift the top motor fan assembly out from the top of the cooler by lifting it up vertically ILL2797 A Important This assembly weighs approx 22kg Use the appropriate mechanical aids and lifting technique to avoid injury Set this assembly aside ILL3120 A ILL3115 A C...

Страница 36: ...whilst lifting Attach ropes or slings through the central tank hole Do not drop the cooler Always handle the cooler with care If you intend to pull the cooler onto the roof using a ladder as a slide then guide the cooler on the underside of the tank Important This assembly is bulky and weighs approx 35kg With a minimum of two persons transport the bottom half of the cooler to the roof ILL3028 A IL...

Страница 37: ...riginal position and secure with the clips and screw Transport the top motor fan assembly to the roof Important This assembly is bulky and weighs 22kg Use the appropriate mechanical aids and lifting technique to avoid injury The assembly is keyed to ensure the motor cable exits to the correct orientation in the cooler Install top motor fan assembly to the top of the plenum in reverse order of that...

Страница 38: ... in the plenum area to the cable tie mount on the plenum Adjust the cable routing runs and neaten up the cable runs in the tank Re fit cable ties to constrain the cables such that they are suspended above the water Refit the electronics cable cover and screw to the plenum ILL3127 A Route the top motor cables down to the electronics enclosure via the cable restraint built into the foam plenum that ...

Страница 39: ...the roof and reinstall Tighten all 8 lid screws uniformly and adequately Transport the side panel assemblies to the roof To reinstall all 4 side panel assemblies rest the bottom lip of the side panel on the tank guide ribs and engage the clips on an angle as shown Mate the top edge of the side panel with the lid and press fit along the top surface The panel will lock into place with the lid For in...

Страница 40: ..._______ Customer Name _________________________________________________________ Installation Address _________________________________________________________ Installation Type Residential Non Residential Commercial Date of installation _________________________________________________________ Installer Dealer _________________________________________________________ As with any product that has m...

Страница 41: ...ies and accidental breakage 3 During the period to which any expressed warranty applies all defective part s shall be replaced or repaired at the discretion of Seeley without charge for either parts or labour during normal working hours Should we deem in our absolute discretion to replace the Goods pursuant to clause 1 we may substitute any similar good even if it is not on our current price equip...

Страница 42: ...elevant regulations For the avoidance of doubt the reference to any costs incurred also includes the cost of any necessary site inductions 9 We are not responsible in any way for any failure and or inadequate performance of the Goods which arises from or is connected to the use in the Goods of non genuine spare parts We strongly recommend that only spare parts supplied or approved by us are used i...

Страница 43: ... the information requested we may be unable to provide you with warranty support We may also disclose your information to third parties such as related entities retailers distributors service agents and contractors who are affiliated with us or marketing or market research companies If you would prefer not to receive direct marketing communications from us please follow the instructions to unsubsc...

Страница 44: ...ions Please contact your local distributor seeleyinternational com MANUFACTURED BY SEELEY INTERNATIONAL PTY LTD 112 O SULLIVAN BEACH RD LONSDALE SA 5160 AUSTRALIA IMPORTED BY SEELEY INTERNATIONAL EUROPE LTD UNIT 11 BYRON BUSINESS CENTRE DUKE STREET HUCKNALL NOTTINGHAM NG15 7HP UNITED KINGDOM SEELEY INTERNATIONAL AMERICAS LTD 1002 S 56TH AVENUE SUITE 101 PHOENIX ARIZONA 85043 USA SEELEY INTERNATION...

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