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INSTALLATION

MANUAL

Product:

Document #:

Rev:

Page:

SEAKEEPER 9 / 7HD

90222

6

2 of 5

Section 3: COOLING INSTALLATION

FIGURE 2

– SEAKEEPER 9 COOLING COMPONENTS

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Содержание 7HD

Страница 1: ...Rev 6 JAN 2017 INSTALLATION MANUAL THIS MANUAL ALSO COVERS THE SEAKEEPER 7HD MODEL...

Страница 2: ...ts Section 1 Mechanical Installation PC 120 Guide Section 2 Electrical Installation Section 3 Cooling Installation Section 4 Startup Section 5 Installation Checklist and Required Supplies 44425 PECAN...

Страница 3: ...ng using high strength adhesives or mechanical fasteners to marine structures and has performed structural analysis to assure the structure to which the Seakeeper mounts can properly transfer the load...

Страница 4: ...protect the painted finish as damage to finish could lead to early appearance degradation of the installed Seakeeper 1 2 Selection of Seakeeper Installation Location Selection of mounting location of...

Страница 5: ...D 90222 6 3 of 20 Section 1 MECHANICAL INSTALLATION VIEWS SHOWING RECOMMENDED CLEARANCES AROUND THE SEAKEEPER FOR USE OF HANDTOOLS EASE OF MAINTENANCE INSTALLATION AND PROPER OPERATION FIGURE 2 INSTAL...

Страница 6: ...to Figure 3 for recommended clearances to transverse beams If a transverse beam is located under the forward brace it must be 2 53 mm from the edge of the saddle beams to provide the necessary clearan...

Страница 7: ...r must be locked at the display to stop the Seakeeper from precessing Seakeeper regular scheduled maintenance should not be attempted unless the Seakeeper is locked and the flywheel has stopped spinni...

Страница 8: ...er is fastened blind threaded holes or thru bolting can be utilized OPTION 2 SADDLE INSTALLATION 4 PLACES Option 2 would be most commonly used on a hull constructed of glass reinforced plastic GRP or...

Страница 9: ...tems that ship with the corresponding Seakeeper model 2 Remove covers electrical components display cables and misc items and set aside 3 Remove packing materials that secure Seakeeper assembly inside...

Страница 10: ...of Seakeeper support frame when installed The isolation gaskets are only used on dissimilar metal to metal contacts Seakeeper provides an installation template kit P N 90253 which contains four plates...

Страница 11: ...e SEAKEEPER 9 7HD 90222 6 9 of 20 Section 1 MECHANICAL INSTALLATION CAUTION Tight clearances from cable guide bands to hull structure See above figure for dimensions and reference Seakeeper drawing NO...

Страница 12: ...akeeper will rest should be coplanar to within 06 1 5 mm See Figure 10 3 Align fixture in desired location and transfer holes from fixture plate to the hull structure Note that holes in fixture plate...

Страница 13: ...he Seakeeper This will prevent water from wicking between the parts and setting up corrosion Check isolation gasket alignment by test fitting bolts without any obstructions 2 Lower Seakeeper into posi...

Страница 14: ...e waste as a part of the process so a good rule of thumb is to purchase 50 more adhesive than estimated volume to bond Depending on conditions and adhesive used two workers may be required to apply th...

Страница 15: ...are square and level and that the adhesive gap is within Seakeeper s recommended range of 1 to 3 mm 04 to 13 Note Do NOT use the installation fixture to establish the Seakeeper envelope dimensions Ref...

Страница 16: ...INSTALLATION MANUAL Product Document Rev Page SEAKEEPER 9 7HD 90222 6 14 of 20 Section 1 MECHANICAL INSTALLATION FIGURE 7 SADDLE INSTALLATION FIXTURE ON NOTIONAL HULL STRUCTURE...

Страница 17: ...lation fixture are tight Fig 6 2 Mask hull area Fig 9 around foundation saddles for easy clean up and to create outline of surface area to receive adhesive as Fig 8 Insure that the bond gap is within...

Страница 18: ...e 8 6 Thoroughly sand girder bond surfaces with 80 grit sandpaper IMPORTANT BOND STRENGTH MAY BE REDUCED IF THIS STEP IS SKIPPED 7 Wipe surfaces clean from dust with alcohol or acetone using new paper...

Страница 19: ...o remove any contaminates as shown in Figure 11 Use new paper towels for cleaning not shop rags 4 Thoroughly sand all saddle inside surfaces with 80 grit sandpaper IMPORTANT BOND STRENGTH MAY BE REDUC...

Страница 20: ...artridge and attach mixing tip For pneumatic gun start with low air pressure and increase until desired flow rate is achieved 2 Cut tip of mixing wand as shown in photo 3 Prepare a second mixing wand...

Страница 21: ...r fixture and saddles over the hull structure and apply light downward pressure to each of the four saddles until the two nylon screws rest on the hull structure SEE FIG 7 The adhesive will be forced...

Страница 22: ...et of the Seakeeper will rest should be coplanar to within 06 1 5 mm See Figure 10 2 Rig the Seakeeper for lifting and lower it into position onto top surface of four saddles 3 Apply a small bead appr...

Страница 23: ...using Isopropyl Alcohol to lift machine oils and other contamination Depositing a thin Phosphate based coating to retard corrosion Leaving a light pink color to assist in determining what areas have a...

Страница 24: ...moving oils once primed Wipe the surface with a dry rag The solvents in PC 120 will clean and lift most machining oils but if the metal isn t wiped clean of these oils then they will be deposited righ...

Страница 25: ...n treat the surface with PC 120 as you normally would 4 Using PC 120 past it s shelf life When stored under normal conditions PC 120 has a shelf life of 12 months in an unopened original container PC...

Страница 26: ...C 120 off before it completely dries to remove surface contaminants it has cleaned Good quality paper towels are a better choice to minimize introduction of contaminates to surface Any sign of corrosi...

Страница 27: ...e Scope of Supply 90415 Seakeeper 7HD Hardware Scope of Supply 90223 Seakeeper 9 7HD Operation Manual 90250 2nd Helm Control Station Kit 90257 Seakeeper 9 7HD Cable Block Diagram includes 2nd Display...

Страница 28: ...Console space required Approx 4 57 W x 4 57 H inches 116 x 116 mm b Mounting Instructions Surface Mount See drawing 90337 for details 2 SERIAL COMMUNICATIONS TEE ADAPTER AND TERMINATOR MOUNTING INSTRU...

Страница 29: ...TIONS a Cable 3 x 10AWG 3 x 6 0 mm2 CSA 10 3m length Seakeeper supplied pre installed i Locate CABLE 2 for AC power input to the Drive Box at the outward of three cable glands FIGURE 2 DRIVE BOX AC PO...

Страница 30: ...ree cable glands See Figure 2 FIGURE 4 CABLE 5 AC OUTPUT POWER CABLE ii Connect the 230 VAC wires in CABLE 5 to a 5 Amp maximum Seawater Pump approximately 1 3 horsepower or 250 W according to Figures...

Страница 31: ...nearby which will not come in contact with moving parts during Seakeeper operation Do NOT cut CABLE 5 as it contains live voltage when the Seakeeper is in operation The Seakeeper ships with CABLE 5 pe...

Страница 32: ...customer supplied i Install Seakeeper provided DC Power Input Cable P N 20248 as CABLE 1 1 Route CABLE 1 to DC Power Distribution Panel 2 Terminate RED conductor to 24 VDC Terminate BLACK conductor to...

Страница 33: ...SEAKEEPER TO VESSEL GROUND CONNECTION INSTRUCTIONS a Connect the Seakeeper foundation to vessel ground i Install CABLE 6 10AWG or 6 0 mm2 Customer supplied from the M6 brass ground stud on the rear b...

Страница 34: ...tion The Terminator goes on one the far end of the Tee Adapter from the Seakeeper FIGURE 10 SERIAL COMMUNICATIONS LINK FOR OPERATOR STATION 2 ROUTE SERIAL COMMUNICATIONS CABLE a The CAN Cable Assembly...

Страница 35: ...ion 1 DETERMINE LOCATION OF 2ND OPERATOR STATION a The desired location of the 2nd Operator Station must be determined with respect to the 1st Operator Station and the vessel arrangement b Typical loc...

Страница 36: ...r of 58 inch 14 8mm b The additional CAN Cable Assembly must be routed in the vessel from the 1st Operator Station female end to the 2nd male end Operator Station 4 INSTALL 2ND OPERATOR STATION EQUIPM...

Страница 37: ...ge SEAKEEPER 9 7HD 90222 6 11 of 11 Section 2 ELECTRICAL INSTALLATION 2 6 Display Installation Template The following template is for mounting before using this template measure to ensure that the sho...

Страница 38: ...er 9 is shipped with the cooling circuit filled and ready for use Only a quick confirmation of glycol level is required Reference Drawings 90221 Seakeeper 9 Hardware Scope of Supply 90415 Seakeeper 7H...

Страница 39: ...INSTALLATION MANUAL Product Document Rev Page SEAKEEPER 9 7HD 90222 6 2 of 5 Section 3 COOLING INSTALLATION FIGURE 2 SEAKEEPER 9 COOLING COMPONENTS...

Страница 40: ...entially cause an air lock condition restricting sea water flow to the heat exchanger Maximum sea water pressure in heat exchanger is 20 psi 1 4 bar Seawater flow requirement through heat exchanger is...

Страница 41: ...ar tube between thermostatic valve and reservoir as shown in Figure 3 Filling reservoir above this level will not cause any damage but coolant may be expelled from pressure relief port below cap due t...

Страница 42: ...es as other below waterline seawater plumbing 3 In addition to initial operation at dock new Seakeeper installations should be checked for minimum 4 GPM 16 LPM flow while vessel is at speed and when b...

Страница 43: ...e Seakeeper must be clear of personnel and equipment 4 1 Startup Instructions 1 Energize 24 VDC supply at the customer supplied electrical disconnect 2 Supply 208 230 VAC to Motor Drive Box at custome...

Страница 44: ...If an ALARM is present it will be displayed 10 Press the LOCK UNLOCK Button to go from SEA to LOCK mode Then press the Seakeeper ON OFF Button to power the Seakeeper down 11 During normal operation th...

Страница 45: ...nect Customer Supplied Cables Cable 1 Seakeeper supplied Connect Cable 1 from Seakeeper 24VDC power at customer supplied connection box or directly to a circuit breaker Plug connector of Cable 1 into...

Страница 46: ...M maximum sea water flow through heat exchanger under all operating conditions of the boat Startup Checklist reference Installation Manual Section 4 Operation Manual Sect 2 Remove lifting bolts and In...

Страница 47: ...arb 4 3 Cooling 5 M6 terminal lug for grounding Seakeeper at rear brace 1 2 3 1 Electrical 6 Cable 10 AWG for grounding Seakeeper at rear brace to vessel ground used with item 5 AR 2 3 1 Dwg 90257 Ele...

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