INSTALLATION
MANUAL
Product:
Document
#:
Rev:
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MODEL
5500
GYRO
90214
2
10
of
15
Section
1:
MECHANICAL
INSTALLATION
2)
Mask
hull
area
around
foundation
saddles
for
easy
clean
‐
up
and
to
create
outline
(highlighted
in
blue)
of
surface
area
to
receive
adhesive
as
shown
in
red,
Fig
7.
3)
Raise
jig
clear
of
foundation.
4)
Thoroughly
clean
with
alcohol
or
acetone
all
areas
(highlighted
in
red,
Fig
7)
of
girders
to
be
bonded
to
remove
any
contaminates.
Use
new
paper
towels
for
cleaning,
not
shop
rags.
5)
Remove
all
paint
and
gel
‐
coat
from
bond
surfaces
so
that
adhesive
will
bond
directly
to
laminate
fibers
and
resin
as
shown
in
Figure
7.
6)
Thoroughly
sand
girder
bond
surfaces
with
80
grit
sandpaper.
(IMPORTANT
–
BOND
STRENGTH
MAY
BE
REDUCED
IF
THIS
STEP
IS
SKIPPED.)
7)
Wipe
surfaces
clean
from
dust
with
alcohol
or
acetone
using
new
paper
towels,
not
shop
rags.
8)
Re
‐
position
installation
jig
on
girders
and
double
‐
check
that
the
adhesive
gap
is
within
the
adhesive
manufacturer’s
maximum
recommended
thickness.
(Note
gap
will
be
larger
due
to
absence
of
gel
‐
coat.)
1.4.2
Aluminum/Steel
Hull
Preparation
1)
Follow
steps
1
‐
4
of
fiberglass
hull
preparation.
2)
Remove
all
oxidation
via
sanding
with
80
grit
sandpaper/grinding.
(IMPORTANT
–
BOND
STRENGTH
MAY
BE
REDUCED
IF
THIS
STEP
IS
SKIPPED.)
3)
Wipe
surfaces
clean
from
dust
with
alcohol
or
acetone
using
new
paper
towels,
not
shop
rags.
4)
If
using
Plexus
MA590
adhesive,
apply
Plexus
PC
‐
120
surface
conditioner
to
the
bonding
surfaces.
These
instructions
are
located
at
the
end
of
this
section.
5)
The
gyro
should
be
installed
when
PC
‐
120
is
confirmed
dry.
Note
when
installing
gyro
on
aluminum/steel
hull,
the
sanding
and
PC
‐
120
(if
using
Plexus
MA590
adhesive)
application
for
both
hull
and
gyro
saddles
should
be
done
as
close
to
the
same
time
as
possible.
This
will
minimize
oxidation
on
bond
surfaces
and
help
improve
adhesive
bond
strength.
Clean
all
areas
of
girders
to
be
bonded
–
no
paint,
no
gel
‐
coat
Tape
girders
around
fixture
to
make
clean
‐
up
easier
FIGURE
7
‐
MASKING
&
CLEANING
HULL
Содержание 5500 GYRO
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