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Assembly

6.4 Coupling Interface

The NSR mini 100 robot coupling has two different alignment aids
for the pallet coupling.
The mounting interface for the clamping pallet is identical for both
versions of the pallet couplings.

Torque pin version I

 

Here, the pallet coupling is aligned with the robot module using
the slanted contact surfaces. The wedge slants on the pallet
coupling center precisely with the machining contour of the robot
module during assembly.

Note:

 The PKL mini 100 pallet coupling can only be coupled using

torque pin version I.

Torque pin version II

 

The pallet coupling engages in the fitted bushings of the robot
module using alignment pins during joining.

Torque pin variant I

Torque pin variant II

Torque pin variant I 
position orientation
by means of centering 
slants

Torque pin variant II position 
orientation by means of 
alignment pins and fitted 
bushings

Pallet coupling 
PKL mini 100

Torque pin version I and version II

Only an original SCHUNK clamping pin may be mounted on the
coupling interface with the designated mounting screw. (The
screw must be tightened with the specified torque 

}

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).

Replacements can be supplied by SCHUNK.

NOTE

Check the screw fitting of the clamping pin on the pallet coupling
at regular intervals to ensure that it is secure. (The screws must be
tightened with the specified torque 

}

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23

09.00 | NSR mini 100 / PKL mini 100 | Assembly and Operating Manual | en |
0489056

Содержание VERO-S NSR mini 100

Страница 1: ...Translation of Original Operating Manual VERO S Robot Coupling for Pallet Handling NSR mini 100 PKL mini 100 Assembly and Operating Manual...

Страница 2: ...ion 09 00 16 02 2022 en Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to...

Страница 3: ...orques 16 6 2 General assembly notes 17 6 3 Mounting and Connection 17 6 3 1 Unlocking connection 20 6 3 2 Turbo connection 21 6 3 3 Air purge connection with cleaning function 21 6 3 4 Pneumatic Circ...

Страница 4: ...Table of Contents 11 Sensors 36 12 Declaration of incorporation 40 13 Appendix on Declaration of Incorporation 41 4 09 00 NSR mini 100 PKL mini 100 Assembly and Operating Manual en 0489056...

Страница 5: ...product design We accept no liability for damage resulting from the failure to observe and comply with this operating manual 1 1 Presentation of Warning Labels To make risks clear the following signa...

Страница 6: ...it is also essential to observe the technical data and installation and operation notes in this manual and to comply with the maintenance intervals 2 2 Not intended use The VERO S robot coupling for...

Страница 7: ...ads in the robot or automation system clamping pallet connected WARNING Risk of injury to operating personnel due to movement of robot arm Risk of injury due to uncontrolled movements during robot cou...

Страница 8: ...her technical equipment CAUTION Risk of burns due to workpieces with high temperatures Wear protective gloves when removing the workpieces Automatic loading is preferred CAUTION Danger from noise gene...

Страница 9: ...is to be operated in an environment with abrasive dusts or corrosive or caustic fumes or fluids prior approval must be obtained from SCHUNK Safety during assembly and servicing During assembly connec...

Страница 10: ...d to operate maintain and repair the product Checking the behavior of personnel The operator must at least occasionally check that the personnel are behaving in a safety conscious manner and are aware...

Страница 11: ...e the applicable documents 1 2 5 Observe the ambient conditions and operating conditions Observe the maximum number of clamping cycles 5 13 Observance of the specified care and maintenance instruction...

Страница 12: ...100 Assembly and Operating Manual Accessory pack 2 fitting screws 8f7 M6 3 mounting screws M6 x 25 2 O rings 3 x 1 5 4 1 Accessories Accessories ordered separately see catalog or data sheets PKL mini...

Страница 13: ...ping pin with cylindrical screw M8 DIN EN ISO 4762 12 9 and full support on the module flat surface The directions of force for the maximum permissible torque are shown in the illustration in the Coup...

Страница 14: ...t coupling and the entire robot and palletizing system If it is not taken into account this can result in accidents and damage to the clamping system Calculation example for determination of permissib...

Страница 15: ...e calculation example is permissible A higher loading weight requires a shortening of the effective lever length from the coupling interface to the center of gravity of the load or a reduction in the...

Страница 16: ...tem when performing assembly modification maintenance or adjustment work The hoses and cables required for the energy supply for the robot coupling must be laid and protected suitably on the pallet ha...

Страница 17: ...vant piston side can be deaerated If the pneumatic port for turbo effect should not be used the concerned piston side must have to possibility to deaerate itself When uncoupling the air hoses the corr...

Страница 18: ...ick change pallet system requires that the fitting bores 8 H7 on the opposite side are precisely positioned in the mounting position Cylindrical screw 3x Fitting screw for centering in middle axis Fit...

Страница 19: ...flange recessed O ring seats are required for this The axial sealing O ring seat must be manufactured to the following dimension 6 0 1 x 0 8 0 05 The accessory pack for the NSA mini 100 contains the...

Страница 20: ...r cleaning function M5 thread Turbo connection M5 Air outlets for cleaning function Locating surfaces for pallet coupling Fitting screws for positional orientation Mounting and connections 6 3 1 Unloc...

Страница 21: ...10 35 NOTE On a dynamically operated handling system the robot module can only lift loads if the turbo function has been switched on before hand 6 3 3 Air purge connection with cleaning function For...

Страница 22: ...an form 6 3 4 Pneumatic Circuit Diagram Actuation using 6 bar also on base side via hose free direct connections Unlocking connection Turbo connection Blow out air connections Blow out air max 6 bar 1...

Страница 23: ...bushings of the robot module using alignment pins during joining Torque pin variant I Torque pin variant II Torque pin variant I position orientation by means of centering slants Torque pin variant II...

Страница 24: ...SCHUNK 6 4 1 PKL mini 100 Pallet Coupling PKL mini 100 pallet coupling The PKL mini 100 pallet coupling ID no 0471970 was designed as a pallet changing interface for the NSR mini 100 robot coupling E...

Страница 25: ...f clamping pallet Connection interface between the clamping pallet and pallet coupling The height of the clamping pallet must be at least 15 mm NOTES Only an original SCHUNK clamping pin with the desi...

Страница 26: ...in customer specific devices the customer must provide a sufficiently dimensioned depth of engagement in the clamping pin or a sufficiently thick mounting material in the adapter strip for the pallet...

Страница 27: ...SPA mini 20 0435610 8 13 M8 9 11 6 6 Application Example for Automated Pallet Loading The NSR mini 100 clamping system has been designed for automated pallet loading using robots for small to moderate...

Страница 28: ...pling or clamping pallet and module for stationary use application early without a tilt angle and eccentricity Check that the traverse path is collision free through the entire machining area Work at...

Страница 29: ...Assembly Automated connection and disconnection of transport loads 29 09 00 NSR mini 100 PKL mini 100 Assembly and Operating Manual en 0489056...

Страница 30: ...an Make absolutely sure that no chips of any kind can enter the interface and that the interface does not fill with cooling emulsion which is particularly possible with vertical alignment of the clamp...

Страница 31: ...crew connections between the robot coupling and the robot flange and the screw connections from the pallet coupling to the clamping pallet must be checked for secure fastening see chapter Screw tighte...

Страница 32: ...tensile load on clamping pins Reduce support weight If the clamping area does not unlock perfectly Possible cause Solution s Pressure below minimum Check operating pressure min 5 bar Hose diameter bel...

Страница 33: ...ment cover 1 3 Clamping slide 2 4 Piston 1 5 Bearing bracket for cylindrical pin 2 15 Screw DIN EN ISO 4762 M6 x 25 12 9 3 16 Fitting screw M6 x 25 8f7 2 17 Countersunk screw DIN EN ISO 10642 M4 x 10...

Страница 34: ...screw M2 5 x 3 10 36 Round magnet 2 40 Body with inlays 1 PKL mini 100 ID No 0471970 Item Designation Quantity 1 Adapter NSR mini 100 1 2 Clamping pin SPA mini 20 1 3 Screw DIN EN ISO 4762 M8 x 20 12...

Страница 35: ...Assembly drawing 10 Assembly drawing 35 09 00 NSR mini 100 PKL mini 100 Assembly and Operating Manual en 0489056...

Страница 36: ...cable Do not excessively tighten the mounting screw or clips Do not exceed the permissible bending radius of the cable catalog specifications Do not allow the proximity switch to come into contact wit...

Страница 37: ...hes Fix the magnetic switch in this position in the groove with the set screw Test the function by clamping and opening the quick change pallet system Robot coupling clamped Clamp the pallet to be cla...

Страница 38: ...e drop max load 1 5 V Protection class in accordance with DIN 60529 IP 67 for the cylindrical connector only when screwed on The IN 50 inductive proximity switch can be used to monitor the presence of...

Страница 39: ...he magnetic switches MMS 22 Inductive proximity switch IN 50 Set screw for clamping Magnetic switch 1 Magnetic switch 2 Mounting thread for monitoring pallet presence Mounting of the inductive proximi...

Страница 40: ...e put into operation until conformity of the machine into which the incomplete machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized stan...

Страница 41: ...X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1 8...

Страница 42: ...ocking movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electr...

Страница 43: ...achinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixing and other impact machinery X 2 3 Machinery for working wood and...

Страница 44: ...H Co Spanntechnik KG Lothringer Str 23 D 88512 Mengen Tel 49 7572 7614 0 Fax 49 7572 7614 1099 info de schunk com schunk com Folgen Sie uns I Follow us 02 2022 2022 SCHUNK GmbH Co KG 09 00 NSR mini 10...

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