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General

03.00|1152197 NSE3, NSE-T3 |en

Scope of delivery

The scope of delivery includes

Quick-change pallet system in the variant ordered

•

Accessory pack

–

NSE3 138, NSE3 138-K, NSE3 138-P, NSE3 138-P-K:

4 O-rings Ø 9 x 1.5, 6 cover plugs, 6 M8 fastening screws

–

NSE3 138-V1 NSE3 138-V1-K, NSE3 138-V4, NSE3 138-V4-K:

4 O-rings Ø 9 x 1.5, 6 cover plugs, 5 M8 fastening screws, 1
M8 fitting screw

–

NSE-T3 138, NSE-T3 138-K, NSE-T3 138-V1, NSE-T3 138-V1-K,
NSE-T3 138-V4, NSE-T3-V4-K:

2 O-rings Ø 9 x 1.5, 6 cover plugs, 6 M8 fastening screws, 1
cylindrical pin for -V1 / -V4

KVS3 138 cone seal, complete as a multi-part assembly

•

Accessory pack

–

1 O-ring Ø 6 x 5.5, 1 O-ring Ø 110 x 1

Accessories

(see catalog or data sheets when ordering separately)

•

SPA40-(-16), SPB-(-16), SPC-(-16), SPG clamping pins

•

Plug (conversion)

•

KVS3 138 cone seal (retrofitting)

•

Weaker compression spring for cone seal

•

AFS3 138 PMI monitoring system

•

AFS3 138 MMS monitoring system

•

SDE protection cover

•

IXB V1 indexing pin

1.3

1.4

Содержание VERO-S NSE-T3 138

Страница 1: ...Translation of Original Operating Manual VERO S quick change pallet system NSE3 NSE T3 Assembly and Operating Manual Superior Clamping andGripping...

Страница 2: ...for the purpose of technical improvement Document number 1152197 Version 03 00 17 05 2019 en H D SCHUNK GmbH Co All rights reserved Dear Customer thank you for trusting our products and our family ow...

Страница 3: ...es on safe operation 11 2 9 Transport 11 2 10 Malfunctions 12 2 11 Disposal 12 2 12 Fundamental dangers 12 2 12 1 Protection during handling and assembly 13 2 12 2 Protection during commissioning and...

Страница 4: ...and care 49 8 Troubleshooting 50 8 1 The clamping area does not unlock 50 8 2 The clamping area does not unlock properly 50 8 3 The quick change pallet system no longer opens quietly 50 8 4 If the cla...

Страница 5: ...strations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under 1 1 2 Page 6 are applicable Pre...

Страница 6: ...NSE3 138 V4 K NSE3 138 P NSE3 138 P K NSE T3 138 NSE T3 138 K NSE T3 138 V1 NSE T3 138 V1 K KVS3 138 cone seal Warranty The warranty period is 24 months after delivery date from factory or 500 000 cyc...

Страница 7: ...rew NSE T3 138 NSE T3 138 K NSE T3 138 V1 NSE T3 138 V1 K NSE T3 138 V4 NSE T3 V4 K 2 O rings 9 x 1 5 6 cover plugs 6 M8 fastening screws 1 cylindrical pin for V1 V4 KVS3 138 cone seal complete as a m...

Страница 8: ...xample It is used as a pressing tool a toolholder a load handling device or as lifting equipment It is used for turning applications over 100 rpm without consulting SCHUNK It is used in working enviro...

Страница 9: ...tion Make sure that the contact surfaces of the interface and recesses indented to the locating surfaces above the mounting locations are always clean Under all circumstances prevent any type of chips...

Страница 10: ...wledge and experience qualified personnel is able to perform the delegated tasks recognize and avoid possible dangers and knows the relevant standards and regulations Instructed persons were instructe...

Страница 11: ...of the product Use the product as intended Observe the safety notes and assembly instructions Do not expose the product to any corrosive media Products for special ambient conditions are excluded Do...

Страница 12: ...handling of disposal may impair the product s safety and cause serious injuries as well as considerable material and environmental harm Follow local regulations on dispatching product components for r...

Страница 13: ...to their swiveling range Never move loads without supervision Do not leave suspended loads unattended Protection during commissioning and operation Falling or violently ejected components Falling and...

Страница 14: ...dental access for people in this area due through technical safety measures The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy EMERGENCY S...

Страница 15: ...tial mechanical hazards Wear personal protective equipment WARNING Risk of injury during commissioning caused by falling of an unlocked device pallet or workpiece During loading check that the couplin...

Страница 16: ...nge interface Cleaning the quick change pallet system before loading Ensure careful loading of the change interface Take appropriate protective measures to secure the danger zone Wear personal protect...

Страница 17: ...7 NSE3 NSE T3 en 17 CAUTION There is a risk of limbs being crushed by moving parts during manual loading and unloading and the clamping procedure Do not reach into the clamping pin holder Use loading...

Страница 18: ...3 138 V1 K x x NSE T3 138 V4 x NSE T3 138 V4 K x x Technical data Designation Type ID No Holding force M10 M12 M16 Pull down force without turbo Pull down force with turbo NSE3 138 1313721 35 kN 50 kN...

Страница 19: ...direction connection NSE3 138 K V1 K V4 K NSE T3 138 K V1 K V4 K Central exhaust function Blowing out the change interface 1x direct connection for pneumatic screws threaded connection M7 Holding forc...

Страница 20: ...t Designation Type ID No Coupling elements nominal width 3 NSE3 138 P 1337166 Operating pressure max 300 bar Flow rate per minute max 8 l Coupling stroke 4 5 mm Coupling force at 0 bar min 94 N Loadin...

Страница 21: ...d by chips and dirt For this reason do not use this installation position Otherwise make sure to fit deeper clearance in front of the movable clamping slides Damage to the clamping module is possible...

Страница 22: ...N Danger of injury due to sharp edges and rough or slippery surfaces Wear personal protective equipment particularly protective gloves 1 Check the flatness of the bolting surface 4 3 Page 23 2 Screw t...

Страница 23: ...nce offset between the clamping areas to be aligned For the clamping areas that are not intended for aligning the device or pallet clamping pins with centering clearance SPC 40 must be used also refer...

Страница 24: ...rce amplification a pressure pulse is sufficient the pressure line can be decoupled the pull in force remains intact If the turbo connection is not used the relevant side of the piston must be able to...

Страница 25: ...upply connections must be protected with seal plugs or sealing caps to prevent the ingress of dirt or cooling lubricant Removal from the installation space Detaching threads facilitate the removal of...

Страница 26: ...Assembly 26 03 00 1152197 NSE3 NSE T3 en openings must be sealed To do so insert the 9 x 1 5 O rings into the module and seal the bottom direct connections against the flat support surface...

Страница 27: ...10 H6 in the lower range For partial and full installation 138 H6 in the upper range The exact position orientation is done with a fitting screw with a diameter of 9 f7 x 5 mm Precise alignment and po...

Страница 28: ...tion Two side G1 8 connections which are free when the lower centering diameter 110 H6 is used In this case the bottom openings must be sealed To do so insert the 9 x 1 5 O rings into the module and s...

Страница 29: ...ade via the bottom coupling holes in the floor of the unit Alternative connection option Two side G1 8 connections which are free when the lower centering diameter 110 H6 is used In this case the bott...

Страница 30: ...Assembly 30 03 00 1152197 NSE3 NSE T3 en...

Страница 31: ...M8 screws The assembly module can be positioned by means of two centering diameters of the installation space 110 H6 in the lower range For partial and full installation 138 H6 in the upper range The...

Страница 32: ...10 H6 in the lower range For partial and full installation 138 H6 in the upper range The exact position orientation is done with a cylindrical pin with a diameter of 6 m6 x 11 mm Precise alignment and...

Страница 33: ...Assembly 03 00 1152197 NSE3 NSE T3 en 33...

Страница 34: ...sealing ring diagonally tilted into the change interface and tighten observing the tightening torque 4 7 Page 44 4 Insert compression springs 5 Insert the mounting diagonally into the change interfac...

Страница 35: ...Assembly 03 00 1152197 NSE3 NSE T3 en 35 Sequence wheninserting the cone seal Check cone seal for loading with clamping pallet...

Страница 36: ...via the bottom M7 connection thread by installing a screw in union Alternatively the air supply can be actuated from a channel bore hole leading out of the installation location of the clamping module...

Страница 37: ...ciently thick mounting material The clamping pins can be attached to the workpiece or pallet in 2 different ways The left mounting option in the illustration Mounting the clamping pins is the preferre...

Страница 38: ...P K 68 mm NSE T3 138 K V1 V1 K V4 V4 K 68 mm Mounting the clamping pins Tolerances and installation conditions Type ID no A B C D E F G H SPA 40 0471151 12 17 M12 15 20 M10 15 12 SPB 40 0471152 12 17...

Страница 39: ...Assembly 03 00 1152197 NSE3 NSE T3 en 39 Usage arrangement of the different types of clamping pins...

Страница 40: ...sensors Here the respective clamping slide position effects a build up of pressure in the OPEN or in the CLAMPED condition Either just one of the two monitoring functions or both at the same time can...

Страница 41: ...E If the pneumatic monitoring function for monitoring the clamping slide position is not used it must be ensured that the quick change pallet systems can be loaded or unloaded without being damaged Be...

Страница 42: ...dule CLAMPED 5 Media transfer unit 1 for pneumatics and hydraulics as well as vacuum can be connected when depressurized 6 Media transfer unit 2 for pneumatics and hydraulics as well as vacuum can be...

Страница 43: ...SE3 and NSE T3 by subsequently incorporating the connection thread in the center of the plug For clamping modules with cone seal NSE3 138 K NSE3 138 V1 K NSE3 138 V4 K NSE T3 138 NSE T3 138 V1 K NSE T...

Страница 44: ...and cover conversion parts in the clamping pin holder Component Plug basic version Bottom cover Tightening torque Nm 20 20 AFS 138 electronic monitoring systems optional The NSE3 138 K NSE3 138 V1 K N...

Страница 45: ...The seal can be optionally retrofitted without removing the unit from the installation space Note The actuation of the exhaust function must take place with the clamping module closed without clampin...

Страница 46: ...ntrolled via the media transfer interfaces on the connected clamping pallet The pressure sealed coupling mechanisms do not open until coupling elements are connected Coupling elements must be depressu...

Страница 47: ...be damaged or destroyed In this case the system must be inspected and damaged parts must be replaced immediately Only original SCHUNK spare parts may be used WARNING Risk of injury due to losing palle...

Страница 48: ...vices WARNING Risk of injury due to sudden movements If the energy supply to the media transfer units is switched on or if residual energy is still present this can cause the clamping device to move u...

Страница 49: ...e back cover of the clamping module is spring preloaded and must only be removed by trained specialist personnel The cover can only be disassembled and assembled using a special assembly tool and by o...

Страница 50: ...below minimum Required hose diameters see chapter Securing and connecting 4 3 Page 23 The turbo connection is still pressurized Ventilate the connection The quick change pallet systemnolonger opens qu...

Страница 51: ...amps when unlocking the module from the change interface Increase loading weight or pressure force The cone seal does not seal Possible cause Remedial measures Sealing ring is damaged or deformed Remo...

Страница 52: ...ts recommend replacing when maintenance is performed The bearing shells and cylindrical pins fitted in the drive system of the quick change pallet modules are maintenance free and wear resistant The b...

Страница 53: ...screw 2 x 27 Cylindrical pin 1 x x 28 Cylindrical screw 6 x x 28 Cylindrical screw 5 x x 29 Coupling mechanism 2 x 30 Stop sleeve 2 x 31 Flex insert 2 x Parts list key a For basic version for NSE3 13...

Страница 54: ...Item Characterization Quantity 1 Mount 1 2 Thrust washer 1 3 Cover plate 1 4 Cover 1 5 Sealing ring 1 6 Compression spring 1 7 Countersunk screw 1 8 O ring 28 x 1 1 9 O ring 6 x 1 5 1 10 O ring 6 x 5...

Страница 55: ...Assembly Drawings 03 00 1152197 NSE3 NSE T3 en 55 Assembly Drawings NSE3 138 assembly 10 10 1...

Страница 56: ...Assembly Drawings 56 03 00 1152197 NSE3 NSE T3 en NSE T3 138 assembly 10 2...

Страница 57: ...Assembly Drawings 03 00 1152197 NSE3 NSE T3 en 57 Cone seal KVS3 138 10 3...

Страница 58: ...1313727 1313 728 1313729 1337166 1337167 1327417 1327418 1327419 1327420 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed mac...

Страница 59: ...etyintegration X 1 1 3 Materials andproducts X 1 1 4 Lighting X 1 1 5 Design ofmachineryto facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1 8 Seating X 1 2 Control Systems...

Страница 60: ...Informationandwarnings on the machinery X 1 7 1 1 Informationandinformationdevices X 1 7 1 2 Warning devices X 1 7 2 Warning ofresidual risks X 1 7 3 Markingof machinery X 1 7 4 Instructions X 1 7 4...

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