• 4 •
4. CHARGER LOCATION
4.1
Locate charger as far away from battery as DC cables permit.
4.2
Never place charger directly above battery being charged; gases from battery will corrode and damage charger.
4.3
Never allow battery acid to drip on charger when reading electrolyte specific gravity or filling battery.
4.4
Do not operate charger in a closed-in area or restrict ventilation in any way.
4.5
Do not set a battery on top of charger.
5. GROUNDING AND AC POWER CORD CONNECTIONS
5.1
This battery charger is for use on a nominal 120 volt circuit. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes
and ordinances. The plug pins must fit the receptacle (outlet). Do not use with an ungrounded system.
5.2
DANGER: Never alter the AC cord or plug provided – if it does not fit the outlet, have a proper grounded outlet installed by a qualified electrician. An improper connection can
result in a risk of an electric shock or electrocution.
NOTE: Pursuant to Canadian Regulations, use of an adapter plug is not allowed in Canada. Use of an adapter plug in the United States is not recommended and should not be used.
5.3
USING AN EXTENSION CORD
The use of an extension cord is not recommended. If you must use an extension cord, follow these guidelines:
• Pins on plug of extension cord must be the same number, size, and shape as those of plug on charger.
• Ensure that the extension cord is properly wired and in good electrical condition.
• Wire size must be large enough for the AC ampere rating of charger, as specified:
Length of cord (feet)
25
50
100
AWG* size of cord
18
18
16
*AWG-American Wire Gauge
6. ASSEMBLY INSTRUCTIONS
6.1
Remove all cord wraps and uncoil the cables prior to using the battery charger.
7. MOUNTING INSTRUCTIONS
7.1
The charger may be permanently mounted and connected in three different ways:
• Flat mount (floor)
• Wall mount, horizontal position
• Wall mount, vertical position
7.2
When choosing a location:
• Do not restrict the airflow under the charger. Do not mount the charger next to fuel tanks or below the waterline of the boat. The charger is rainproof and is approved for
mounting on the weatherdeck.
• To allow for proper air circulation, a minimum of four inches of unobstructed area must be permitted on all sides of the charger.
• Chose a location such that the six-foot cables can reach the battery(ies).
7.3
Four mounting holes have been provided for secure installation. Using the charger as a template, place the charger in the selected location and mark each of the four holes with
a pencil. In a well ventilated environment, drill the four holes using a #9 (7/32˝) drill bit for use with nuts and bolts OR with a 5/32˝ drill bit for use with #10 self tapping screws.
Use caution when drilling, to avoid drilling into wires or other components. Using #10 bolts, nuts and lockwashers, mount the charger with the LEDs facing up on a flat vertical
surface, to allow for ventilation. Route the AC and DC cords to either end and avoid pinching them under the base. A sealant may be used to waterproof the screw holes.
8. DC WIRING DETAIL
When connecting the ring terminals to the battery, remove nuts on battery posts, place the ring terminal on corresponding positive and negative post, and replace each nut
tightly to ensure a good connection.
When connecting the ring terminals, connect the black lead to the negative battery post and the red lead to the positive battery post.
For 2 and 3-bank chargers: When connecting the charger to TWO and THREE batteries, connect the positive lead from charging bank one to the positive post of battery one.
Connect the negative lead from charging bank one to the negative post of battery one. Connect the leads from charging bank two to battery two, and three to battery three
in the same fashion.
NOTE: Removal of a strap between two batteries in a 24- or 36-Volt system is not necessary.
1 battery
3 batteries
STRAP
OPTIONAL
2 batteries
STRAP
OPTIONAL
