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1.8   Safety arrangements at the workspace   

Set-up and installation of the heat press

The set-up and installation of the press has to be done under supervision of an authorized person. The installation has to be done by 2 or 
more persons following the instructions of this manual.

Testing the heat press

After a correct installation of the press it is important to ensure that the press works properly, isn't damaged and has no safety defects. The 
testing can only be done by the employer or other authorized persons and is mandatory to guarantee correct installation and safe usage of 
the press. The testing should be protocoled. 
If any irregularities regarding functionality or safety are found during the testing, these have to been noted and reported to Walter Schulze 
GmbH in written form within 7 days. Until clarification the press can not be used.

Information and Education

According to § 81 industrial relations law and § 14 employment protection law the employer has to make arrangements to give all 
information about the function and the range of application to the user.
In particular the user needs to be acquainted with the complete manual and be explicitly informed of the dangers of working with the press.
The details have to be explained in a coherent form and language.

Safety distance and ventilation

The press has to be installed at a place which gives enough space on both sides to put the material on.
The space in front of the press has to be wide enough to let nothing disturb the user at work.
Using the press with certain materials may create a strong smell. That’s why the user should evaluate the need for a ventilation system at 
the workplace. 
 

Safety instruction:

The press should only be used by trained personal after notice of this manual

Only one person is allowed to work on the press at a time.

Beware of heating plate – risk of burns.

Attention, the press opens automatically – keep the safety clearance

The plug  has to be pulled out of the power outlet while maintenance.

Caution:

 please do not connect this press to any other outlet (socket) than those equipped with 

ground-fault protection

 ELCB (

e

arth 

l

eakage 

c

ircuit breaker). 

 

  2.  Initiation  

    

2.1   Tips for transport       

                                                                                                  
The SCHULZE BLUEpress is covered in protective foil for transport and fixed onto the pallet. Right after the receiving you should check if 
the foil and the press are in good condition. Later on, if you have to send the press somewhere, we ask you to fix the press in the same  
way on the pallet. The press has to be cold for the transport.

    

                                                                   Version 11.01

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Содержание BLUEpress

Страница 1: ...Instruction manual Version 11 01 Pneumatic press BLUEpress Version 11 01 1...

Страница 2: ...s 10 3 4 Application range and sample adjustments of the heat press 11 3 5 Pressure settings 11 3 6 Exchanging and rotating the heating plate 12 3 7 Exchanging and rotating the base plate 13 4 Mainten...

Страница 3: ...te 5 Contact pressure adjustment 6 Spiral tube 7 Heating plate 8 Base plate with silicon rubber 9 Extractable handles 10 Chassis 11 Handle to pull out the base plate 12 Fixation screw of the heating p...

Страница 4: ...lter with water separator 1 4 Technical data Dimensions of the press 750 x 500 x 850 mm Working plate 40 x 50 cm Weight 80 kg Operating voltage 230 VAC Rated power 40 x 50 cm 2 3 kW Air requirement pe...

Страница 5: ...lacing the main fuse can be found in chapter 4 3 Fuse 1 6A This fuse is placed in the 12VAC power supply in the upper part of the heat press It saves the 12VAC circuit of an overcharge Once the fuse w...

Страница 6: ...formed of the dangers of working with the press The details have to be explained in a coherent form and language Safety distance and ventilation The press has to be installed at a place which gives en...

Страница 7: ...ner you need to switch off the press at once and repair the compressor Oil in the system may be damage the press 2 4 Power supply Die BLUEpress has to be connected to a voltage of 230VAC 50Hz The pres...

Страница 8: ...3 Working with the heat press 3 1 Programming of electronic devices Version 11 01 8...

Страница 9: ...fter switching on the counter it counts the number of pressing activities a To end the programming of the electronic devices press button 1 b to get to the advanced programming menu press button 1 for...

Страница 10: ...r cancel it with button 3 3 3 Error reports The electronic devices of the BLUEpress control the main functions of the press Here is a list of possible messages ERR 1 No connection of the electronic de...

Страница 11: ...ettings Damages which arise from to much pressure are excluded from the guarantee To adjust the pressure do the following 1 Take the pressure reading 2 To alter the pressure pull the knop to you photo...

Страница 12: ...soft underground because the Teflon cover should not be damaged Then take the new heating plate and tighten it with the wrench Connect the heating plate with the press Turning the heating plate about...

Страница 13: ...of the base plate After exchanging the base plate you have to tighten the fixation screws again the pointed sides have to face up Rotating the base plate about 90 If you want to simplify the loading c...

Страница 14: ...Detailed instructions can be found in chapter 2 3 4 2 Monthly Maintenance Before beginning maintenance work control if the press is turned off and cold Disconnect the press from electricity Some mova...

Страница 15: ...ipped with a main fuse 1 6A 12Volt which is placed in the upper part of the press In the power supply there is a LED which can be controlled through the little holes in the upper part of the press pho...

Страница 16: ...ss Then reassemble the press again 4 6 Replacing the silicon mat To exchange the silicon mat the press must be disconnected from the electricity and cold For the exchange you need a new silicon mat si...

Страница 17: ...te 400 x 500 mm the same should be done with the second thermal fuse photo 4 4 8 Replacing the thermo couple The replacing may only be done by an authorized person For the replacement of the thermo co...

Страница 18: ...couple is too low Exchange the thermo couple The displayshows Err 4 Resistance of thethermo couple is too high The displayshows Err 6 Power relayCRYDOM is defect Replace power relayCRYDOM The display...

Страница 19: ...4 10 Connection diagram Version 11 01 19...

Страница 20: ...4 11 Controlling of the pneumatics Version 11 01 20...

Страница 21: ...on after EC guideline for machines 89 37 EC The Walter Schulze GmbH Schmalenbachstra e 15 12057 Berlin as European representative of the manufacturer company ROMANIK hereby declares that the following...

Страница 22: ...5 Spare parts and illustrations 5 1 Illustration 1 Pneumatics Version 11 01 22...

Страница 23: ...5 2 Illustration 2 The heat press Version 11 01 23...

Страница 24: ...5 3 Illustration 3 The heat press Version 11 01 24...

Страница 25: ...0 6bar 56 022 Tube 6 PA 126x4 BLA 56 023 Rubber foot 30x15 pcs 4 56 024 Pressure controller PX17102BD 56 025 Two hand control device 56 026 Bearing bush 56 027 Screw M10x30 pcs 4 56 028 Drawer 56 029...

Страница 26: ...Sws 6m 10 Screw M4x10 Heating plate Electronic devices ROM 5 Main switch C1553VB Fuse bracket Gewindemutter M5 pcs 4 Switch START STOP green ST22 Screw M3x15 Spiral tube Micro switch cover Micro switc...

Страница 27: ...screw M10x40 56 108 ball bearing 6000 ZZ 56 109 Aluminium part 20x20x73 56 110 Connection piece 5180 1 4 56 111 Connection piece 6463 6 1 8 56 112 Allen screw M6x15 pcs 2 56 113 Grommet 6 56 114 Alle...

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