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MAINTENANCE

Maintenance Section 5-8

© 2003

Alamo Group Inc.

MAINTENANCE

SRW800 07/03

Grease Schedule

Grease should meet the following recommendations:

-SAE Multi-purpose grease
-SAE Multi-purpose grease containing 3 to 5 per cent molybdenum disulfide

Use SAE (NLGI) #2

IMPORTANT:

Before attaching the driveline, clean and grease the tractor

PTO and the Implement shaft.

Universal Joint Assemblies.

-Cross Journal: Every 8 hours.
Apply only one or two strokes from a hand-type grease gun. Over lubrication may cause damage
to seals.

-Shield Retaining Bearing: Every 8 hours.

-Inner Sleeve: Every 20 hours. Pull the universal joint halves apart and apply grease to all sides
of the slip shaft.

-Push Pin: Every 20 hours.

-Telescoping Tubes: Every 4 hours. Apply grease to the collar located at the middle of the shaft.
Occasionally (monthly) pull the universal joint halves apart and apply grease to all sides of the slip
shaft. At least once per year (more often in dusty or dirty conditions) the shielding should be
removed and the old grease removed with a solvent. A fresh coat of grease should then be applied
to the entire surface of the inner tube.

IMPORTANT:

If the universal joint sliding members are allowed to dry out to the point where two

halves cannot slip freely, damage to the rock windrower or tractor may occur.

Windrower Frame

Castor wheel assemblies 8hrs 4 locations
Flange bearings 50 hrs 4 locations
Frame Pivot 50 hrs 1 location
Wheel hubs 50 hrs 2 locations

Wheel Hubs

-Wheel Hubs: Yearly. Fill until grease is seen purging at the axle seals.

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Содержание SRW800

Страница 1: ... Tel 306 287 3715 Fax 306 287 3355 Parts Fax 306 287 4066 Email info schulte ca OPERATOR S MANUAL with PARTS LISTING 2003 Alamo Group Inc Published 07 03 Part No R300 03 1 SRW800 Rock Windrower 73747 130TH ST ZEARING IA 50276 641 487 7608 INFO NESSAINC COM WWW NESSAINC COM ...

Страница 2: ...ety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTYINFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to Alamo within 30 Days Make certain the Serial ...

Страница 3: ... good condition replace if necessary ____ Check that gearboxes have been filled with oil ____ Check that all grease fittings have been lubricated DEALER S DELIVERY GUIDE for the SCHULTE SRW800 ____ Mounting and removal from tractor ____ Operation ____ Adjustments ____ Lubrication ____ Maintenance ____ Operator s safety precautions ____ User s responsibility and warranty ____ Operator s manual deli...

Страница 4: ...tments 3 2 Connection To Tractor 3 2 Driveline Shield Chains 3 3 General 3 4 OPERATION SECTION 4 1 MAINTENANCE SECTION 5 1 Nuts and Bolts 5 2 Bolt Grade and Torque 5 2 Drive Chain 5 2 Windrow Teeth 5 2 Tires 5 2 Shear Bolts 5 3 Hyrdaulics 5 3 Slipclutch 5 4 Lubrication 5 5 Lubrication Gearbox 5 5 Grease Schedule 5 6 Windrower Frame 5 6 Drive Chain 5 7 Storage 5 7 Service 5 8 PART SECTION 6 1 Schul...

Страница 5: ...SAFETY SECTION Safety Section 1 1 2003 Alamo Group Inc ...

Страница 6: ...w is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment CAUTION The lowest level of Safety Message warns of possible injury Decals located...

Страница 7: ...ective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS SG 7 WARNING Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Imple ment function SG 8 DANGER BEFORE leaving the tractor seat always e...

Страница 8: ...ely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SG 14 DANGER Do not operate this Equipment with hydraulic oil leaking Oil is expensive and its presence could present a hazard Do not check for leaks with your hand Use a piece of heavy paper or cardboard High pressure oil streams from breaks in the line could penetrate the skin and ...

Страница 9: ...n ground Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the m...

Страница 10: ...eed the rated PTO speed for the Implement Excessive PTO speeds can cause Implement driveline or component failures resulting in serious injury or death SG 26 DANGER NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safe...

Страница 11: ...r raised stand to access high spots which cannot be reached from gound level Slipping and falling can cause serious injury or death SG 33 WARNING Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surf...

Страница 12: ... can safely operate and control the tractor and implement Never operate on an area that you have not inspected and removed debris or foreign material SGM 8 WARNING Many varied objects such as wire cable rope or chains can become entangled in the rotating parts of the Implement These objects could then swing outside the housing at greater velocities than the blades Such a situation is extremely haz...

Страница 13: ...he tongue to fall suddenly and unexpectedly could result in crushing injury Use the Hitch Jack stand for lifting the Implement only Overloading the Hitch Jack stand can cause failure with possible serious bodily injury or even death STI 4 DANGER Be particularly careful when transporting the Implement using the tractor Turn curves or go up or down hills only at a low speed and at a gradual steering...

Страница 14: ...death Never allow the Implement to contact obstacles S3PT 12 WARNING BeforeoperatingtheImplement checktomakesuretheImplementinput drivelinewillnotbottomoutorbecomedisengaged Bottomingoutoccurs when the inner shaft penetrates the outer housing until the assembly becomessolid itcanshortennomore Bottomingoutcancauseserious damage to the Tractor PTO by pushing the PTO into the Tractor and through the ...

Страница 15: ...r and bystanders in the area Do not operate this machine with anyone in the immediate area S3PT 7 WARNING Never operate the Tractor and unit if the Implement input driveline is directlyconnectedtotheTractortransmission Tractorbrakingdistances canbesubstantiallyincreasedbythemomentumoftherotatingimplement drivingtheTractortransmissioneventhoughtheTractorclutchhasbeen disengaged Installanoverrunning...

Страница 16: ...Safety Section 1 12 SRW800 07 03 SAFETY 2003 Alamo Group Inc SAFETY 30 29 28 31 22 ...

Страница 17: ...ing Hydraulic Pressure 13 226 151 2 Decal Danger Thrown Rock 14 226 153 2 Red Reflector 15 226 154 4 Amber Reflector 16 226 181 2 Decal 8 Hour Greasing 17 226 182 7 Decal 50 Hour Greasing 18 226 183 1 Decal 8 Hour Oil 19 226 191 1 Decal Peligro Read Manual 20 226 192 1 Decal Danger Moving Part 21 226 193 4 Decal Danger Guard Missing or Damaged 22 226 197 1 Decal Operators Manual Inside 23 226 318 ...

Страница 18: ...y Section 1 14 SRW800 07 03 SAFETY 2003 Alamo Group Inc SAFETY 2 FEMA MEMEBER 10 SERIAL PLATE 14 226 153 RED REFLECTOR 15 226 154 AMBER REFLECTOR 12 226 148 8 226 081 9 226 084 6 226 049 11 226 117 4 226 032 ...

Страница 19: ...Safety Section 1 15 SAFETY 2003Alamo Group Inc SAFETY SRW800 07 03 16 226 181 17 226 182 25 226 321 23 226 318 19 226 191 22 226 197 24 226 319 ...

Страница 20: ...Safety Section 1 16 SRW800 07 03 SAFETY 2003 Alamo Group Inc SAFETY 20 226 192 18 226 183 7 226 070 21 226 193 5 226 042 ...

Страница 21: ...Safety Section 1 17 SAFETY 2003Alamo Group Inc SAFETY SRW800 07 03 27 226 333 26 226 331 13 226 151 ...

Страница 22: ... It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage Home Division Child Labor Bulletin 102 FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This sections ...

Страница 23: ... 2003 Alamo Group Inc Introduction Section 2 1 INTRODUCTION SECTION ...

Страница 24: ...is manual or be instructed of its contents as to safety proper operation and maintenance before beginning operation Your windrower has been assembled for operation with a tractor PTO input speed of 540 RPM When ordering replacement parts for the Gearboxes and the Drivelines be sure to specify the serial number The serial number is located on the right hand side attached to the SRW800 3 point hitch...

Страница 25: ...r 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Windrower Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Schulte within thirty days of delivery of the Windrower 3 Record the Windrower Model and Serial Numbers on the Warranty page at t...

Страница 26: ......

Страница 27: ... 2003 Alamo Group Inc ASSEMBLY SECTION ...

Страница 28: ...orque limiter at the gearbox Castor Wheel Adjustment There are six washers on each castor wheel assem bly To adjust the height of the castors move the washers to the top or bottom of the castor wheel depending on what height is needed The windrower can attach to tractor s with either a CAT I or II hitch and CAT I or II quick hitch The windrower comes with CAT I pins with bushings for CAT II For CA...

Страница 29: ...ropriate amount of machine bushings until they are flush with end of shaft then cap off and tighten end bolt Align top sprocket and install the chain Finger tighten Rosta chain tightener into side plate Align tightener sprocket with other sprockets Using a special wrench that is supplied with the unit preload tightener 15 And tighten mount bolt Roadside Operation When using the windrower to reclai...

Страница 30: ...section of this manual for required tire pressures General PRE CUSTOMER DELIVERY CHECKLIST 1 Is oil level in the gearboxes to correct level 2 Has the proper oil been used in the Gearboxes 3 Are the Tires clear of the Mainframe even when turning during axle articulation 4 Are all hoses tight and do not leak 5 Are all decals in place See manual for decal description and placement 6 Are all bolts tig...

Страница 31: ...OPERATION SECTION 2003 Alamo Group Inc Operation Section 4 1 ...

Страница 32: ...otective gear to prevent objects being thrown from the SRW800 teeth however no shielding is 100 accurate All shields and guards must be maintained in good operational condition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the SRW800 tract...

Страница 33: ...ial Lock Setting 4 20 9 3 Driving the Tractor and Windrower 4 21 9 4 Crossing Ditches and Steep Inclines 4 22 10 OPERATING THE TRACTOR AND WINDROWER 4 23 10 1 Foreign Debris Hazards 4 23 10 2 Engaging the Power Take Off PTO 4 24 10 3 PTO RPM and Ground Speed 4 25 10 4 Operating the Windrower 4 25 10 5 Shutting Down the Implement 4 27 11 DISCONNECTING THE WINDROWER FROM THE TRACTOR 4 27 12 WINDROWE...

Страница 34: ...equired 35 100 HP 30 60 kW Drum width 88 5 8 2215 mm Maximum ground speed 5 mph 8 km h Recommended ground speed 2 mph 3 km h Drum speed 102 rpm 540 rpm input Tires 16 5 6 5 x 8 Transport width 8 5 2591 mm Transport length 67 1702 mm Hydraulic requirements 5 gpm 1800 psi dual remote outlet Use 25 tooth lower sprocket increases drum RPM to 142 RPM for gravel reclamation ...

Страница 35: ...d tractor PPE is designed to provide operator protection from bodily injury and includes the following Personal Protective Equipment PPE Protective eye glasses goggles or face shield Hard hat Steel toed safety footwear Gloves Hearing protection Close fitting clothing Respirator or filter mask NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcoh...

Страница 36: ...ust be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or windrower Never operate the tractor PTO with the PTO master shield missing or in the raised position 2 TRACTOR REQUIREMENTS Tractor...

Страница 37: ...pt and CAT II quick hitch mount the pins outward For CAT I quick hitch mount the pins inward Refer to the tractor operator s manual for the category of the tractor used If the hitch does not conform toASAE Cat I or II dimensions the implement may not fit or raise properly Consult an authorized dealer for possible modification procedures to mount nonconforming hitches Use the correct hitch pins for...

Страница 38: ... The operating speed of the implement and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 1 3 8 diameter 6 spline shaft and those operating at 1000 RPM will have a 1 3 8 21 spline shaft or a 1 3 4 20 spline shaft Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at mo...

Страница 39: ... the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving implement parts are completely stopped WARNING Do not mount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 Before getting onto the tractor ...

Страница 40: ...ion The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpect...

Страница 41: ... lift lugs Note Set the 3 point lift control to Position Control so that the lift arms maintain a constant height when attaching the windrower See the tractor Operator s Manual for correct settings when attaching 3 point equipment 4 Turn off the tractor engine and dismount 5 One lift arm at a time align arm end hole between the set ofA frame lift lugs Insert hitch pin through the lug and arm holes...

Страница 42: ...r s instructions from the driveline Do not run the cutter with the pouches taped to the drivelines 2 Attach the implement to the tractor and connect the driveline 3 With the implement in the fully raised position and the tractor engine at idle speed engage the PTO for 2 3 seconds to make the clutch slip Do not allow the clutch to slip for more than 2 3 seconds at a time to prevent damage to the cl...

Страница 43: ...work or any lifted compo nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SG 14 DANGER 5 3 Connecting Windrower Hydraulic Lines to the Tractor With the tractor shut down and secured in position relieve hydraulic pressure from the tractor by moving the control levers back and forth several times or ...

Страница 44: ... personal injury and damage to the cutter 7 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment 1 To connect the driveline to the tractor PTO output shaft twist driveline yoke collar and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the y...

Страница 45: ...ins have cotter pins and washers Serious injury may occur from not maintaining this Implement in good working order SG 21 WARNING BeforeoperatingtheImplement checktomakesuretheImplementinput drivelinewillnotbottomoutorbecomedisengaged Bottomingoutoccurs when the inner shaft penetrates the outer housing until the assembly becomessolid itcanshortennomore Bottomingoutcancauseserious damage to the Tra...

Страница 46: ...tor cab or ROPS is in good condition ROPS is in the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition 8 1 Tractor Pre Operation Inspection Service 8 2 Windrower Pre Operation Inspectio...

Страница 47: ...wer Maintain these important safety features on the windrower in good condition to ensure the information is available to the operator at all times Inspect the condition of the chain belts Ensure the slip clutch shields and chain belt shield is in place and in good repair Ensure the tractor PTO master shield is in place lowered and in good condition Check that the main driveline is securely attach...

Страница 48: ...tractor hydraulic ports IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Perform scheduled lubrication as specified in the maintenance section Inspect each gearbox oil level and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced Ensure al...

Страница 49: ...aximum safe turning speed for you and this equipment before operating on roads or uneven ground 3 Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow proper control of the equipment Transport only at safe speeds Serious accidents and injuries can result from operating equipment at unsafe speeds Understand the Tractor and Implement and how it han...

Страница 50: ...ear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND WINDROWING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKINGACTION Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use ...

Страница 51: ...be taken to avoid hitting parked vehicles sign road structures bystanders and animals due to the overall length and width of the implement To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Rear tractor tire spacing should be increased when working on inclines or rough ground to reduce the pos...

Страница 52: ...nter of gravity and added stability Inclines and ditches should be approached along a line which is at an angle as shown This type of path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient is so steep that such as approach increases the possibility of a tractor roll over select an alternate crossing path CORRECT Approach ditch at an angle INCORRECT ...

Страница 53: ...l foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the implement from contacting them Before starting any operation the operator must become familiar with the area to be windrowed and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrai...

Страница 54: ... are obvious and hidden potential hazards in the operation of this Implement as in all power driven or pulled equipment REMEMBER This machine is often operated in rough terrain conditions that include grass weeds gullies holes slopes hidden obstructions and the like Seriousinjuryorevendeathmayoccurunlesscareistakentoassurethe safety of the operator and bystanders in the area Do not operate this ma...

Страница 55: ...speed Ground speed for windrower will depend upon the size of the rocks being windrowed Recommended speed for efficient windrower performance is 5 mph Operate the implement at its full rated PTO speed to maintain speed for windrower operation Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Mak...

Страница 56: ...tion of windrower and the tractor is longer in length The implement is also wider than the tractor Allow ample clearance when transporting the tractor and implement to insure that they do not contact any bystanders signs road structures or other vehicles Stay alert and watch for trees powerlines posts signs and all other overhead and ground obstructions while you are windrowing Use extreme care to...

Страница 57: ...plete stop Then slow down the windrower by reducing the engine speed before disengaging the PTO Wait for all rotating motion to stop before proceeding to drive or shut down the tractor Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to com...

Страница 58: ... life of the driveline To disconnect the implement first extend the tractor 3 point hitch top link to remove tension on the top link hitch pin When the pin is loose and easy to rotate remove the pin from the implement Next remove both lower hitch pins Never stand or allow another person to stand between a running Tractor and the Unit when disconnecting the Implement from the Tractor 3 point hitch ...

Страница 59: ...oring the windrower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures 1 Thoroughly clean all debris off the implement to prevent damage from rotting grass and standing water 2 Lubricate all implements points and fill gearbox oil levels as detailed in the maintenance section 3 Tighten all ...

Страница 60: ...ft Secure the driveline to the mower deck to prevent driveline damage or loss during transport WARNING In wet conditions where there is a likelihood of material collecting on the Implement make certain that this material is removed before travelling on public roadways STL 7 13 TRANSPORTING THE TRACTOR AND WINDROWER Inherent dangers of operating the tractor and implement and the possibility of acci...

Страница 61: ...damaged or no longer reflective 13 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and...

Страница 62: ...jury or even death Never allow the Implement to contact obstacles S3PT 12 WARNING Allow sufficient clearance for the Implement to swing outward while turning Implements carried behind the Tractor will swing outside the tire path when making turns Contacting a solid object while turning will cause equipment damage and possible injury S3PT 20 When operating on public roads have consideration for oth...

Страница 63: ...arply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground 3 Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty...

Страница 64: ...aps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners used as much as possible using boomers or binders to apply maximum tension Use ext...

Страница 65: ...ctor yokes must be in line 1 Low on lubricant 2 Improper type lubricant 3 Excessive trash build up around gear box 1 Rough Gears 2 Worn Bearing 1 Rough Gears POSSIBLE REMEDY Tighten if loose Replace driveline Fill To Level Plug Replace with proper lubricant Remove trash Run in or change gears Replace bearing Gear Box Noisy Noise 1 Damaged Chain Shield 2 Worn Bearing or Gear Straighten or replace S...

Страница 66: ...ch linings badly worn or plates warped 2 Too much power for clutch 3 Clutch Not Adjusted 4 Oil on facings 5 Friction facings glazed Check slip clutch for seizure POSSIBLE REMEDY Replace seal Replace oil seal and shaft Replace or repair shaft Replace seal Replace seal or use a sealant on OD of seal Drain oil to proper level Replace castings or gear box Replace gasket Tighten bolts Repair clutch per...

Страница 67: ... 2003 Alamo Group Inc MAINTENANCE SECTION ...

Страница 68: ...plied before the original hard surface material has been worn off Once the hard surface material is gone wear to the base metal of the teeth will be very rapid CX170 hard surfacing electrodes are recommended TIRES Periodically check tire pressure Tires should be inflated to 45 PSI Higher pressures may cause excessive bouncing over rough ground Lower pressures may cause excessive wear To remove tir...

Страница 69: ...sure from the tractor by moving the control levers back and forth several times or placing the levers in the float position Keep unit hydraulic lines hoses quick couplers and swivels free of contamination Never leave a disconnected hose end open and cap the tractor hydraulic outlet ports when not in use If the tractor ports or windrower hydraulic hose ends become contaminated wipe clean with a rag...

Страница 70: ... completely Check the condition of all components New friction linings are 3 2 mm thick Replacement is recommended when linings wear below a thickness of 2 5 mm Clean up the metal contact surfaces with brake cleaner and a wire brush if necessary The FT clutch utilizes a Belleville spring to provide a consistent torque setting during the life of the friction lining The spacer ring ensures the accur...

Страница 71: ...ase Fully loosen the four socket head screws Install the eight bolts Tighten the bolts progressively and in an alternating pattern in order to compress the spring uniformly Tighten the bolts to 27 N m 20 Ft lbs Back each nut off by 1 4 turn The spacer ring 8 Should rotate freely If spacer ring does not rotate freely back each nut off an additional 1 8 turn Continue backing each nut off 1 8 turn un...

Страница 72: ...al storage box after use At the end of the season or before any long period of non use fully tighten the socket head screws to relieve the pressure on the linings For best performance store the clutch in a dry place to prevent sticking The FT clutch utilizes a Belleville spring to provide a consistent torque setting during the life of the friction lining A spacer band ensures the accuracy of the s...

Страница 73: ... which should be replaced immediately to prevent ruining the gearbox Gearbox oil should be maintained to the height of the level plug located in the side of the gearbox Use the lower of the two plugs near the gearbox centerline as the oil level indicator Procedure for refilling of gearboxes 1 Park unit on a level surface 2 Disconnect the drivelines and remove the gearbox from the unit 3 Remove dra...

Страница 74: ...ip shaft Push Pin Every 20 hours Telescoping Tubes Every 4 hours Apply grease to the collar located at the middle of the shaft Occasionally monthly pull the universal joint halves apart and apply grease to all sides of the slip shaft At least once per year more often in dusty or dirty conditions the shielding should be removed and the old grease removed with a solvent A fresh coat of grease should...

Страница 75: ...d position until the cylinder fully retracts and extends Install the support legon the mount located on the outer hitch frame The slip clutch should be removed from the machine and stored inside when not in use for long periods of time CAUTION Always wear protective gloves when handling grease When disconnecting from the tractor for short period of time use the driveline holder When storing the ro...

Страница 76: ......

Страница 77: ...6 1 PARTS SECTION ...

Страница 78: ...td reserves the right to change prices without prior notice NOTE Please refer to the Safety Section in the front of this Manual for the proper Part Number when ordering Replacement Safety Decals Safety decals are available free of charge from the Schulte Parts Department NOTE Please note that the appearance of some parts may vary from the artwork shown in the Manual For maximum safety andto guaran...

Страница 79: ...L ASSEMBLY 6 8 HYDRAULIC CIRCUIT 6 9 HYDRAULIC CYLINDER 6 10 GEARBOX SHIELDS 6 11 GEARBOX 2 58 1 BP S2061258066 330 821 6 12 TRACTOR SHAFT 1 3 8 Z6 SIZE 4 340 454 6 14 DRIVE SHAFT 1 3 8 Z6 SIZE 4 340 455 6 15 SLIP CLUTCH FT STYLE 341 4031 6 16 PARTS INDEX 6 17 TABLE OF CONTENTS ...

Страница 80: ...6 4 MAIN FRAME ASSEMBLY ...

Страница 81: ...Grease nipple 1 4 self tap 1 15 270 017 Locknut 3 8 UNC 2 16 150 32 SMV sign c w decals 1 17 250 018 Bolt 3 8 x 1 UNC 4 18 R300 109 Shield 1 19 255 013 Lock washer 3 8 2 20 256 017 Washer 3 8 2 21 300 012 Lynch pin 1 4 standard 1 22 R300 107 Chain case access cover 1 23 271 008 Cotter pin 1 8 x 1 2 24 R300 108 Hinge pin 1 25 R300 105 Chain case spacer 2 26 R300 106 Chain case cover 1 27 256 006 Wa...

Страница 82: ...1 8 330 821 Gearbox 1 9 250 047 Bolt 1 2 x 4 1 2 UNC 1 10 R300 112 A frame holder tube 1 11 270 007 Locknut 1 2 UNC 1 12 256 080 Machine bushing 2 3 4 x 3 1 2 x 16ga 2 13 255 009 Lock washer 1 2 4 14 251 005 Bolt M12 x 45mm 4 15 256 018 Washer 1 4 2 16 255 017 Lock washer 1 4 2 17 250 002 Bolt 1 4 x 1 UNC 2 18 280 200 Manual storage box 1 19 R300 114 Support leg 1 20 302 034 Bent hitch pin c w fas...

Страница 83: ... 4 1 11 312 835 Split tapered hub c w fasteners 1 12 902 012 Key 1 2 x 1 2 x 2 3 16 1 13 256 0531 Shim 2 x 2 1 2 x 10ga AR 14 256 0532 Shim 2 x 2 1 2 x 14ga AR 15 586 422 End plate 1 16 255 009 Lock washer 1 2 1 17 250 061 Bolt 1 2 x 1 1 4 UNC 1 18 909 001 Key 1 2 x 3 8 x 1 1 19 312 836 Sprocket 35 tooth 1 20 311 801 Connector link 80 1 21 311 802 Offset link 80 2 22 310 819 Roller chain 80 66 lon...

Страница 84: ... x 10ga 6 3 273 006 Grease nipple 1 4 self tap 2 4 270 001 Locknut 3 4 UNC 1 5 R300 120 Castor fork 1 6 250 135 Bolt 3 4 x 10 UNC 1 7 211 014 Valve stem 1 8 207 061 Wheel bearing 2 9 201 017 Rim 1 10 273 012 Grease nipple 1 11 210 012 Tire 1 12 210 179 Tire rim complete includes 7 11 1 WHEEL ASSEMBLY ...

Страница 85: ...o Description Qty 1 111 262 Hydraulic hose 66 M F 2 2 108 043 Elbow 90o ORB 2 3 302 015 Clevis pin 2 4 256 001 Washer 1 2 5 271 005 Cotter pin 3 16 x 1 1 2 2 6 100 3251 Hydraulic cylinder 5 stroke 1 HYDRAULIC CIRCUIT ...

Страница 86: ... Part No Description Qty 1 102 280 Butt clevis 1 2 102 281 Piston nut 1 3 102 283 Piston 1 4 102 282 Retaining wire 2 5 102 293 Barrel 5 1 6 102 287 Rod clevis 1 7 102 292 Rod 5 1 8 102 294 Cylinder head 1 9 102 295 Seal kit 1 HYDRAULIC CYLINDER ...

Страница 87: ...ef Part No Description Qty 1 251 0060 Bolt M10 X 20mm 8 2 255 011 Lock washer 7 16 8 3 256 017 Washer 3 8 8 4 341 6239 SFT counter cone input shaft 1 5 341 6240 SFT counter cone output shaft 1 GEARBOX SHIELDS ...

Страница 88: ...6 12 GEARBOX 2 58 1 BP S2061258066 330 821 ...

Страница 89: ... 2 7 331 8033 Bevel gear set 1 8 331 713 Tapered roller bearing 1 9 331 8032 Plug 1 10 331 804 Ball bearing 1 11 331 8027 Snap ring 1 12 331 8030 Oil seal 1 13 331 8022 Housing 1 14 331 8028 Shim 1 15 331 712 Snap ring 2 16 331 8029 Shim 1 17 331 827 Cap 1 18 331 857 Ball bearing 1 19 331 8026 Washer 4 20 331 8025 Screw 4 GEARBOX 2 58 1 BP S2061258066 330 821 ...

Страница 90: ...tube 1 8 341 4034 Inner tube 1 9 341 683 Flexible pin 1 10 341 682 Inner yoke 1 11 341 4031 Slip clutch 1 12 341 691 Shield bearing outer shield 1 13 341 4035 Outer cone set 1 14 341 4036 Outer shield 1 15 341 4037 Inner shield 1 16 341 687 Inner cone set 1 17 341 686 Shield bearing inner shield 1 18 341 4043 Outer half c w shields 1 19 341 4044 Inner half c w shields 1 20 341 4045 Complete shield...

Страница 91: ...4047 Inner tube 1 10 341 4046 Outer tube 1 11 341 679 Flexible pin 1 12 341 678 Outer yoke 1 13 341 674 Yoke 1 14 341 801 Tapered pin 1 15 341 686 Shield bearing inner shield 1 16 341 687 Inner cone set 1 17 341 4050 Inner shield 1 18 341 4049 Outer shield 1 19 341 4035 Outer cone set 1 20 341 691 Shield bearing outer shield 1 21 341 4052 Inner half c w shields 1 22 341 4051 Outer half c w shields...

Страница 92: ...escription Qty 1 341 4041 Spring 1 2 341 4042 Spacer 1 3 341 4039 Plate 1 4 341 4038 Lining 2 5 341 4040 Hub 1 6 341 4060 Clutch plate 1 7 341 6232 Screw 4 8 341 0420 Bolt nut 8 9 341 630 Bushing 1 10 341 0401 Push pin complete 1 SLIP CLUTCH FT STYLE 341 4031 ...

Страница 93: ... 7 270 017 5 271 005 9 271 008 5 273 006 5 8 280 200 6 300 001 6 300 006 6 300 0061 6 300 010 6 300 012 5 300 015 6 302 015 9 302 034 6 310 819 7 311 801 7 311 802 7 312 835 5 7 312 836 5 7 312 846 7 313 101 7 313 801 7 330 821 6 12 13 331 677 13 331 712 13 331 713 13 331 730 13 331 732 13 331 8022 13 331 8023 13 331 8024 13 331 8025 13 331 8026 13 331 8027 13 331 8028 13 331 8029 13 331 8030 13 3...

Страница 94: ...5 341 672 14 15 341 674 15 341 678 14 15 341 679 14 15 341 682 14 15 341 683 14 15 341 686 14 15 341 687 14 15 341 691 14 15 341 709 15 341 801 15 352 101 5 352 500 7 36A 25 7 520 095 5 579 005 5 586 422 5 7 902 012 5 7 903 011 7 R300 101 5 R300 104 5 R300 105 5 R300 106 5 R300 107 5 R300 108 5 R300 109 5 R300 110 6 R300 112 6 R300 113 6 R300 114 6 R300 115 5 R300 120 8 ...

Страница 95: ...SERVICE NOTES ...

Страница 96: ...teration or repair to those specific goods C Any equipment or machinery of any kind furnished by the buyer or belonging to or acquired from third parties at the buyer s request or supplied or made to the buyer s specifications D Any goods which have sustained damage or deterioration attributable to damage from foreign objects e g stones iron material other than grass and brush inadequate or faulty...

Страница 97: ...transportation costs of the goods or part s from the dealer to the designated factory WARRANTY PERIOD 3 Commercial use The warranty period shall be the period of six 6 months from the date that the goods are received by the buyer Non commercial governmental municipal or farm use The warranty period shall be the period of twelve 12 months from the date that the goods are received by the buyer Renta...

Страница 98: ...SRW800 07 03 Printed In Canada P N R300 03 1 73747 130TH ST ZEARING IA 50276 641 487 7608 INFO NESSAINC COM WWW NESSAINC COM ...

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