Schmalz VWT-180-4 Скачать руководство пользователя страница 12

Operating Manual

 

V

ACUUM 

T

URNING BENCH

 

VWT-180-4

 

Chapter 6 

Troubleshooting

 

J. Schmalz GmbH 
Aacher Straße  29 
D  - 72293 Glatten 
Tel  +49 +7443 / 2403 - 0 
Fax +49 +7443 / 2403 - 259 
http://www.schmalz.de 
e-mail: [email protected] 

 

 

BA 30.30.01.00238 

Status 03.2013 / Index 00 

Page 12 / 16 

6  Troubleshooting 

The device must be installed and maintained by qualified personnel, mechanics 
and electricians. Any work on the electrical equipment may be carried out only by a 
qualified electrician. 

After any repair or maintenance work, check the safety devices as described in the 
sect

ion “Safety”. 

 

General 

Fault 

Cause 

Remedy 

Vacuum does not reach 
-0.6 bar 

Seal damaged 

Replace seal 

Workpiece has cracks, openings or is 
porous 

The workpiece is not suitable for 
handling with the vacuum turning bench. 

Hose defective / connectors not tight 

Replace components 

Vacuum gauge defective 

Replace vacuum gauge 

Vacuum generator 
works but load cannot 
be picked up 

You have not pressed the push button 
(or actuated the foot switch) "Grip". 

Activate the function "Grip" with the 
push button or foot switch. 

valve is defective 

Repair / replace it 

Not all suction pads are in contact with 
the workpiece (air is drawn in) 

Position the device with suction pads 
completely on the workpiece 

Filter is dirty 

Clean / replace filter cartridge 

Filter cover open 

Screw down the cover 

Hose defective / connectors not tight 

Replace components 

Geared motor does not 

run 

Power supply  failure 

Check supply line 

Geared motor defective 

Repair / replace it 

Pump does not run 

Wrongly connected, defective 

Check and correct connections 

 

Motor overload switch tripped 

Check 

 

Power on two phases only 

Check connections and fuse 

 

Current consumption too high 

Check motor for defects. Possibly a 
thermal over-load (allow it to cool), clean 
dust filter 

 

Power supply failure 

Check supply line 

 

Vacuum pump defective 

Check the pump, call for service 

Pump runs, but does not 
generate a vacuum 

Wrong rotation direction 

Check and correct connections 

Warning device sounds  Workpiece has cracks or openings or  

is porous 

Such workpieces cannot be handled 
with this lifting device 

Sealing lip is damaged 

Replace the sealing lip 

Hose or connectors leaking 

Replace faulty parts 

Vacuum switch defective or set wrongly  Call customer service 

 

Version with suction pads which can be deactivated (optional) 

Fault 

Cause 

Remedy 

Vacuum generator 
works but load cannot 
be picked up 

Valve of a suction pad which is not in 
contact with the workpiece is open 

Close the valve 

 
 

Содержание VWT-180-4

Страница 1: ...H VWT 180 4 BA 30 30 01 00238 J Schmalz GmbH Aacher Stra e 29 D 72293 Glatten Tel 49 7443 2403 0 Fax 49 7443 2403 259 http www schmalz de e mail schmalz schmalz de Status 03 2013 Index 00 Page 1 16 Pl...

Страница 2: ...e Operator 1 10 Equipment for Personal Protection 1 11 Behaviour in Emergencies 1 12 Checking the Safety Devices 2 Technical Data 3 Description 3 1 Components of the Vacuum Turning Bench 3 2 Controls...

Страница 3: ...permissible load is specified for a vacuum of 0 6 bar and with all suction pads in contact with the workpiece kg Vacuum pump EVE Dead Weight kg Special Features The unit is equipped with the following...

Страница 4: ...ly trained that they have read and understood the operating instructions that the operating instructions are available to them at all times The responsibilities for the tasks carried out with the devi...

Страница 5: ...can constantly observe the vacuum gauge 1 9 Instructions for the Operator As an operator of the vacuum turning bench you must be trained before you start to use the device You must have read and under...

Страница 6: ...leak The reading on the vacuum gauge decreases When the vacuum drops below 0 6 bar the horn of the warning device must sound Checking the Vacuum Hoses and Hose Clamps Check all vacuum hoses and clamp...

Страница 7: ...schmalz de BA 30 30 01 00238 Status 03 2013 Index 00 Page 7 16 3 Description 3 1 Components of the Vacuum Turning Bench Parts with safety functions appear in bold type Pos Description 1 Control panel...

Страница 8: ...ed 6 Switch Manual Foot switch option Activates the optional foot switch for Vacuum On Off and Turn right left If the foot switch is active the controls on the control panel are disabled in order to p...

Страница 9: ...holes are provided in the stands for this purpose Connect the compressed air supply for the solenoid valve filtered max 40 m compressed air with or without oil Check the Rotation Direction Three phas...

Страница 10: ...danger zone below 0 6 bar lower the load immediately If the electronic warning device sounds vacuum below 0 6 bar lower the load immediately Place workpieces only on clear level surfaces since they m...

Страница 11: ...reached you can turn the load Never attempt to lift the load with a lower vacuum since it will be dropped When lifting ensure that only one piece of the items to be lifted is actually lifted Before l...

Страница 12: ...the workpiece air is drawn in Position the device with suction pads completely on the workpiece Filter is dirty Clean replace filter cartridge Filter cover open Screw down the cover Hose defective co...

Страница 13: ...g device actuated at correct pressure vacuum value X X Inspect and maintain the slide and filter of the pump as described in the operating instructions See operating instructions for pump Clean the va...

Страница 14: ...Geared motor See the enclosed Operating Instructions 7 7 Leak Test Danger Check the device for leaks once per month Place an object with an airtight smooth surface such as a sheet of metal on the suc...

Страница 15: ...ating plate is permanently attached to the device Its position is shown in the Spare parts list The rating plate carries the following information Type Device Number Order Number Year of construction...

Страница 16: ...e of non original spare parts and accessories Wear and consumable parts are not covered by the guarantee The most important spare and consumable parts are shown in the following list Abbreviations Spa...

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