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Index

Operating Manual

| Edition 1.00 (08-2020) | ACO 08

51 | 52

INDEX

Content of the manual

Dealer

Declaration of conformity

General safety advice

Key

Limitation of liability

Personal protective equipment

Personnel groups

Personnel qualifications

Proper and intended use

Residual dangers

Safety equipment 14
Safety symbols used

Symbols

Transportation

Warnings

Warranty conditions

Содержание ACO 08

Страница 1: ...ACO 08 Crimp Force Monitor Operating manual Edition 1 00 08 2020...

Страница 2: ...Thun Switzerland P 41 33 334 03 33 F 41 33 334 03 34 info schleuniger ch www schleuniger com Schleuniger Japan Co Ltd 4 5 8 Tokai Ota ku Tokyo 143 0001 Japan P 81 3 57 55 80 41 F 81 3 57 55 80 45 sale...

Страница 3: ...ions 8 1 8 Copyright protection 8 1 9 Privacy protection 9 1 10 Spare Parts 9 2 Safety 10 2 1 Warnings 10 2 2 General safety advice 10 2 3 Sources of danger residual dangers 10 2 4 Proper and intended...

Страница 4: ...ntrol elements and interfaces 19 5 5 Scope of delivery 20 5 6 Accessories 20 6 Installation 21 6 1 Installation 21 6 1 1 Remove the ACO 08 and the accessories from the packaging 21 6 1 2 Place the dev...

Страница 5: ...gnosis Troubleshooting 41 8 1 What to do in the event of problems 41 8 2 Possible machine faults 41 9 Maintenance 43 10 Disposal 44 10 1 Decommissioning 44 10 2 Disassembly disposal 44 11 Parts Catalo...

Страница 6: ...ntended use The safety advice and other instructions given must be adhered to in addition to the applicable local accident prevention regulations and general safety regulations for the area of applica...

Страница 7: ...vedly observe the information given in the operating manual 1 4 GENERAL SYMBOLS AND KEYS 1 4 1 Recommendations and tips The meanings of the following symbols in the operating manual are as follows Tip...

Страница 8: ...viations are used Abbreviation Meaning Description Fig Figure Images are referred to in the captions as Figure mm Millimeters All dimensions in this manual are given in millimeters 1 5 DECLARATION OF...

Страница 9: ...ng English schleuniger com en legal information and privacy statement Spanish schleuniger com na es informaci n legal y aviso de privacidad Japanese schleuniger com jp jp Chinese schleuniger com cn cn...

Страница 10: ...dous situation that can result in moderate or light injuries if it is not avoided Notice Tangible damage This indicates a potential hazardous situation that can result in material damage if it is not...

Страница 11: ...Intended use The product has been designed and built exclusively for the intended use specified below The ACO 08 is used for monitoring and analyzing the crimping process within the range according t...

Страница 12: ...the manual for the various tasks 2 7 1 1 Operating company As a supervisory legal authority the operating company is responsible for using the product as intended as well as for the training and empl...

Страница 13: ...ing the eyes against small parts generated when processing the product to be cut 2 8 2 Protective work clothing Wear close fitting work clothing with low tear resistance and no protruding parts Protec...

Страница 14: ...ansport damages In the event of externally visible transport damages proceed as follows Do not accept the delivery or only accept it conditionally Define the extent of the damages Report damages to th...

Страница 15: ...improvement without prior notice 4 1 DIMENSIONS AND WEIGHT Fig 1 Dimensions Description Value Swivel in the unit Weight 0 5 kg Dimensions Width A 134 mm Depth B 41 mm Height C 96 mm 4 2 TECHNICAL KEY...

Страница 16: ...et up on hard nonfragile surface or mount to the crimping machine 4 4 RATING PLATE To ensure our efficient support we request the customer to always submit the exact content of the rating plate when c...

Страница 17: ...conducts an analog to digital data conversion and saves these coefficients in the internal log memories To control the crimping process a reference force coefficient is calculated by recording and av...

Страница 18: ...Product description 18 52 Operating Manual Edition 1 00 08 2020 ACO 08 5 2 FRONT VIEW Fig 2 Control elements 1 Touch display with graphical user Interface 1...

Страница 19: ...he ACO 08 does not have any physical switches All inputs are made via gestures or digital buttons on the graphical user interface Sensor cable connections channels 1 and 2 Input sockets for the signal...

Страница 20: ...Enables service functions such as firmware updates or reading data Digital IO interface Enables the output and receipt of control signals between ACO 08 and crimping machine 5 5 SCOPE OF DELIVERY See...

Страница 21: ...and the accessories from the packaging 6 1 2 Place the device at its final location 6 1 3 Install the crimping machine specific cable kit and connect it with the ACO 08 6 2 COMMISSIONING Following the...

Страница 22: ...does not have any physical pushbuttons or switches It is only operated via the graphic user interface The following principal inputs can be made Selection by tapping tiles or buttons Return to the ma...

Страница 23: ...ion 3 Machine profiles 2 Headroom test 7 2 2 Monitoring mode In monitoring mode your production is monitored and documented If thus defined in setup the machine is stopped in the event of an error and...

Страница 24: ...el 2 3 Active job 7 Infos Cpk value number of total good bad 4 Active user level Zoom In case of two active channels both curves envelopes are displayed side by side A graphic image can be shown enlar...

Страница 25: ...specified area tolerance that exceeds the specified fault limit The errors are displayed as follows Error Presentation Area value in channel 1 outside of the tolerance Curves outside of the tolerance...

Страница 26: ...er of reference crimps is defined in setup 1 To access the teaching mode select the teaching tile on the main menu possibly requires user level 2 or 3 if configured in setup 2 Produce a reference crim...

Страница 27: ...es to monitoring mode 7 2 4 Setup In setup all setting parameters concerning the ACO 08 can be set At least user level 2 is required to access setup 1 To access the setup mode select the setup tile on...

Страница 28: ...ation start force Starting value of the crimp process evaluation 10 100 Observation end force End value of the crimp process evaluation 10 100 Envelope check Evaluation according to envelope on off En...

Страница 29: ...tarting time to the start encoder 2000 2000 measuring points Crimp category Option Description Value Reference amount Number of crimps to form the reference curve 1 100 Sample Factor Enlarging the mea...

Страница 30: ...ctions channel 2 None Rstate Wstate FPout Admin category Option Description Value IP address byte 1 First byte of the IP address that is assigned to the network integration 0 255 IP address byte 2 Sec...

Страница 31: ...ser levels where each of them has different access rights 1 To access the user level selection select the user selection tile in the main menu Fig 8 User selection 1 User level 1 Default user 3 User l...

Страница 32: ...icted User level selection access Job management access Information dialog access Automatic parametrization access Headroom mode access Machine presets access Switching user levels 1 Select the desire...

Страница 33: ...78 Notice Changing passwords We recommend changing passwords at commissioning to rule out changes made to the settings by unauthorized persons 7 2 6 Job management The ACO 08 provides the option of wo...

Страница 34: ...o the settings manually then select No 4 Mark the desired machine and confirm with select 5 Select Yes to automatically set the corresponding parameters Proceed as described in the chapter 7 2 8 Autom...

Страница 35: ...no reference curve was generated Select job 1 Highlight an existing job and choose select The ACO 08 switches to the settings corresponding to the monitoring mode All measurements performed so far are...

Страница 36: ...n existing job and choose delete 2 Answer the verification prompt with Yes The job is deleted from the list Notice Basic Job The job Basic Job cannot be deleted 7 2 7 Information dialog Information on...

Страница 37: ...Serial number 6 Manufacturer 7 2 8 Automatic parametrization Automatic parametrization allows you to calculate the optimal start time as well as the optimal signal gain 1 To access automatic parametri...

Страница 38: ...ine 4 Accept the recommended settings with OK 7 2 9 Headroom test The headroom test lets you determine how much force you have available to determine errors 1 To access the headroom test swipe in the...

Страница 39: ...the result 4 Carry out the corresponding number of crimping operations 5 Enter the desired number of empty crimps for the test and select Enter The more crimps the more accurate the result 6 Carry ou...

Страница 40: ...Machine profiles are default settings that can be accessed for certain machines 1 To access the machine profiles swipe in the main menu from the right across the right edge of the display requires us...

Страница 41: ...ing manual It is essential to have a precise description of the problem immediately available in such situations Exact product designation Serial number of the product rating plate Machine type used E...

Страница 42: ...he tool base plate area Perform automatic parametrization Machine is not released Wrong machine setup Load correct machine profile or make appropriate settings manually Device does not start No voltag...

Страница 43: ...l qualifications Cleaning 12 1 min weekly 2 7 1 4 Operating personnel Caution Mains supply Switch off the device before any maintenance task and disconnect if from the power supply system Cleaning Dur...

Страница 44: ...itch off the device and disconnect if from the power supply system 10 2 DISASSEMBLY DISPOSAL Disassemble the product properly Recycle the disassembled components in accordance with local and statutory...

Страница 45: ...0100094 Spare PCB board ACO08 1CH S N required 10100095 Spare PCB board ACO08 2CH S N required 10100096 Housing base for ACO08 S N required 10100097 Screw DIN 912 M3 x 25 1 piece 10100098 Screw ISO 73...

Страница 46: ...Exploded drawings 46 52 Operating Manual Edition 1 00 08 2020 ACO 08 12 EXPLODED DRAWINGS...

Страница 47: ...Block diagram Operating Manual Edition 1 00 08 2020 ACO 08 47 52 13 BLOCK DIAGRAM...

Страница 48: ...PLC Interface 48 52 Operating Manual Edition 1 00 08 2020 ACO 08 14 PLC INTERFACE...

Страница 49: ...PLC Interface Operating Manual Edition 1 00 08 2020 ACO 08 49 52...

Страница 50: ...Notes 50 52 Operating Manual Edition 1 00 08 2020 ACO 08 15 NOTES...

Страница 51: ...aration of conformity 8 G General safety advice 10 K Key 8 L Limitation of liability 8 P Personal protective equipment 13 Personnel groups 13 Personnel qualifications 13 Proper and intended use 12 R R...

Страница 52: ...Index 52 52 Operating Manual Edition 1 00 08 2020 ACO 08...

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