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#SC 45TW-SS 10 – 110202

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14. Service Kit Contents

Service kits are rapidly available and easy to order, as well as being more
economical compared to ordering of parts individually. This list is a guide when
ordering service kits. This list may be changed without prior notice.

KIT 45TW-S-250-2

Service Kit 250-hours

Pos.

Part No.

Qty.

Description

104726

Bolt

110425

O-ring

110442

O-ring

110454

O-ring

40088

Locking Plate

104444

Bolt

KIT 45TW-S-500-2

Service Kit 500-hours

Pos.

Part No.

Qty.

Description

40037-2

Ball Bearing

104726

Bolt

110425

O-ring

40035

Bearing Ring

104741

Bolt

40062

Sleeve Assembly Incl. Pos. 18, 19

104726

Bolt

104713

Bolt

40012

Gear

40031

Hub

40026

Bearing

120302

Retaining Ring

40197

Worm Gear Assembly Incl. Pos. 31

40145

Gear

110442

O-ring

110454

O-ring

40028

Bearing

40088

Locking Plate

104444

Bolt

Содержание SC 45TW

Страница 1: ...eneral Tolerances Tolerance ISO 2768 m Gen surface N9 This document is our property and shall not without our permission in writing be altered copied used for manu facturing or communicated to any per...

Страница 2: ...Spare Parts on page 26 Scanjet Marine AB T rnedalsgatan 1 P O Box 2 SE 275 21 Sj bo Sweden Telephone 46 416 513 100 Telefax 46 416 511 656 E mail spares scanjet se This manual is intended to assist in...

Страница 3: ...ing Time 13 6 3 Speed Adjustment 15 7 Maintenance 16 7 1 Preventive Maintenance 16 7 2 Service Kit 17 7 3 Service intervals 18 7 4 Disassembly 19 7 5 Reassembly 23 8 Trouble Shooting Guide 25 9 How to...

Страница 4: ...y open the valve for cleaning media The media flow will pass over a turbine inside the machine and the nozzles will rotate creating a crisscross cleaning pattern inside the tank When the cleaning proc...

Страница 5: ...t high velocities through air causes electrostatic build up in the media As an extra precaution the cleaning media could be made conductive The machine should be installed in accordance with national...

Страница 6: ...g on a number of factors such as soilage of the tank distance between nozzles and tank walls cleaning procedure cleaning agent temperature and more All of these factors need to be considered to accomp...

Страница 7: ...x4 JIS 16K 65 40081 09 175 140 19x8 ANSI 2 150lb 40081 21 152 4 120 6 19x4 1 British Standard Pipe Thread Parallel 2 National Pipe Thread Tapered C B A Designer Date Date Drawer Surface treatment Weig...

Страница 8: ...copied used for manu facturing or communicated to any person or company Drawing no Ritningsnr Format SC45TW Nytt utf 9 12 mm A4 Scale SC45TW S XX 1 5 SC45TW New 9 12 mm Denna handling r v r egendom o...

Страница 9: ...meter Other nozzles and maximum jet length available upon request Supply pressure MPa Bar 0 6 6 0 8 8 1 0 10 1 2 12 Nozzle size Flow m h Jet length m Flow m h Jet length m Flow m h Jet length m Flow m...

Страница 10: ...e performance indicated in the curves the pressure drop in supply lines must be taken into consideration 6 7 8 9 10 11 12 20 30 40 50 22 24 26 28 32 34 36 38 42 44 46 48 2 x 11 mm 2 x 12 mm 2 x 14 mm...

Страница 11: ...f cleaning solution used a procedure for after use flushing of the cleaning system should be developed for your application In general a fresh water flush is recommended after each cleaning Pressure H...

Страница 12: ...company Drawing no Ritningsnr Format SC45TW Nytt utf 9 12 mm A4 Scale SC45TW S XX 1 2 SC45TW New 9 12 mm Denna handling r v r egendom och f r ej utan v rt skriftliga medgivande ndras kopieras anv nda...

Страница 13: ...pattern 47 turns Cleaning time D minutes Cleaning time D 47 A Example 1 The main body rotates with 2 5 turns per minute checked with a wristwatch when looking at the machine How long time does it tak...

Страница 14: ...m calculated as per Prewash Regulations or other The time T the machine must be in operation is then calculated as T Rx60 Q min Example 3 Prewash rules gives that 6 m of cleaning media should be used...

Страница 15: ...tra nut 4 The correct speed should be between 2 4 rpm ideal is 2 5 3 rpm be careful not to screw the turbine too far down in the cone This may cause the machine to stop because the turbine is touching...

Страница 16: ...ions It is recommended that the maintenance program is adjusted to suit such a situation Only use proper tools when servicing the machine see chapter 16 Tool Kit for Scanjet standard tool kit Never us...

Страница 17: ...h and trouble free operation of the tank cleaning machines The components that may be subject to wear and need replacement have been included in service kits naturally optimized for each specific mode...

Страница 18: ...then inspected accordingly 5 Inspect seals bushings and gears for wear locate position numbers from 10 Exploded Drawing SC 45TW on page 27 and 11 Spare Part List SC 45TW on page 28 Replace if unduly...

Страница 19: ...r property and shall not without our permission in writing be altered copied used for manu facturing or communicated to any person or company Drawing no Ritningsnr Format SC45TW Nytt utf 9 12 mm A4 Sc...

Страница 20: ...for manu facturing or communicated to any person or company Drawing no Ritningsnr Format SC45TW Nytt utf 9 12 mm A4 Scale SC45TW S XX 1 2 SC45TW New 9 12 mm Denna handling r v r egendom och f r ej ut...

Страница 21: ...8 T rnedalsgatan 1 275 21 Sj bo SWEDEN JC 05 12 09 E No Revision note Date Qty gram Gearbox 16 Undo the stopscrew and sleeve assembly 17 Remove the retaining ring pos 32 that is placed on the gear sh...

Страница 22: ...JC Revision 05 12 09 E No Revision note Date Sign Qty Ins gram 20 If needed change the bearings pos 30 by carefully pressing out the bearings Use a pin punch or similar to carefully remove the sleeve...

Страница 23: ...putting together the gearbox if the bearings have been changed carefully press them into places Use Loctite 638 on bearing pos 20 2 Be careful not to damage the gear teeth while mounting the gear and...

Страница 24: ...turbine position with the contra nut 10 Place the connection upon the housing and fasten the locking plates and bolts Use Loctite 243 Bend up the corners of the locking plate to lock the bolts 11 Tes...

Страница 25: ...rotate 4 Bevel gears are blocked a If foreign matter has entered the machine and passed through the body it may have lodged itself in the bevel gears position 7 and 40 To check these areas refer to 7...

Страница 26: ...rk Marking of delivery Equipment model SC 45TW Stainless Steel and nozzle size Serial no Serial numbers of machines Spare part list Pos Part No Qty Description Serial no Designer Date Date Drawer Surf...

Страница 27: ...17 19 18 21 22 23 24 26 25 31 32 33 27 28 29 30 39 11 38 13 8 14 15 16 37 30 27 36 34 30 35 46 50 51 47 44 43 42 41 40 9 8 7 5 6 1 2 3 4 49 48 47 Drawing no Ritningsnr Format SC45TW Nytt utf 9 12 mm...

Страница 28: ...o Qty Description 1 50155 xx 2 Nozzle xx is nozzle diameter 2 105087 2 Bolt 3 50156 085 S 2 Nozzle Tube 4 50158 2 Flow Guide 5 105089 2 Bolt 6 40142 25 3 1 Nozzle Housing 7 40149 1 Gear 8 40037 2 2 Ba...

Страница 29: ...Incl pos 31 34 40015 1 Hub 35 105098 1 Bolt 36 40145 1 Gear 37 40016 1 Gear 38 110442 2 O ring 39 110454 2 O ring 40 40148 1 Stator 41 40028 1 Bearing 42 20018 xx 1 Turbine Cone Acc to order 43 40011...

Страница 30: ...brown your machines may be equipped with these bearings If you experience problems you can order the bearings as spare parts NOTE The Carbon is NOT compatible with all acids that PEEK is compatible wi...

Страница 31: ...red afterwards Rubber Bumper This is a system to protect the tank wall and deck coating from damage if the machine is hanging from a rubber hose in rough sea why it is mainly used on portable machines...

Страница 32: ...rawing Rubber Bumper This kit can be ordered as part no RB 45 Spare Part List Rubber Bumper Pos Part No Qty Description 1 40071 2 Hose clamp 2 41089 2 1 Rubber protection 3 40070 1 Rubber bumper botto...

Страница 33: ...0 1 Turbine T2 40 46 40046 1 Top Bearing Housing Nozzle size 12 mm Pos Part No Qty Description 1 50155 12 2 Nozzle 12 42 20018 42 1 Turbine Sleeve 42 43 40029 40 1 Turbine T1 40 46 40046 1 Top Bearing...

Страница 34: ...T1 44 46 40046 1 Top Bearing Housing Nozzle size 16 mm Pos Part No Qty Description 1 50155 16 2 Nozzle 16 42 20018 50 1 Turbine Sleeve 50 43 40029 44 1 Turbine T1 44 46 40046 1 Top Bearing Housing No...

Страница 35: ...0425 2 O ring 38 110442 2 O ring 39 110454 2 O ring 48 40088 2 Locking Plate 49 104444 3 Bolt KIT 45TW S 500 2 Service Kit 500 hours Pos Part No Qty Description 8 40037 2 2 Ball Bearing 10 104726 6 Bo...

Страница 36: ...rt no S 45 2 Pos Part No Qty Description Material 8 40037 2 2 Ball Bearing PTFE Glass AISI 316 12 110425 1 O ring PTFE 15 104741 3 Bolt AISI 316 25 104726 3 Bolt AISI 316 30 40026 1 Bearing PEEKmod 38...

Страница 37: ...Sign Qty Ins gram Designer Date Date Drawer Surface treatment Weight Note Dimension Material General Tolerances Tolerance ISO 2768 m Gen surface N9 This document is our property and shall not without...

Страница 38: ...age 38 of 40 17 Service Card Model Number of Machine _____________ Serial No _______________ Nozzle Diameter _______________ mm Date No of working hours Maintenance Actions Exchanged Parts Sign 0 Mach...

Страница 39: ...SC 45TW SS 10 110202 Page 39 of 40 Date No of working hours Maintenance Actions Exchanged Parts Sign...

Страница 40: ...rn and efficient tank cleaning technology ensures that our clients will receive a Scanjet tank cleaning machine with maximum performance and quality to last for many years Our business mission is to c...

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