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Sanyo 26 series, Руководство по установке

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05-354-1 PAC-i_II  2/13/06  6:36 PM  Page 11

Содержание 26 series

Страница 1: ...672R C3072R C3672R C4872R C Wired Remote Controller RCS SH80UG Optional part RC WD Wireless Remote Controller Built in type RCS SH80UA WL Optional part External type RCS BH80UA WL Optional part Built in type RCS SH1UA Optional part RC WL Timer Remote Controller RCS TM80BG TRC System Controller SHA KC64UG Optional part SC SANYO FISHER COMPANY In Canada A DIVISION OF SANYO NORTH SANYO Canada Inc AME...

Страница 2: ... moving the indoor and outdoor units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Room Properly insulate any tubing run inside a room to prevent sweating that can cause dripping and water damage to walls and floors In Moist or Uneven Locations Use a raised conc...

Страница 3: ...eat and carrying power etc Most importantly the multi air conditioner system is able to replenish a large amount of refrigerant com pared to conventional individual air conditioners If a single unit of the multi air conditioner system is to be installed in a small room select a suitable model and installation procedure so that if the refrigerant acci dentally leaks out its density does not reach t...

Страница 4: ... in gas form can lower performance and cause defects of the unit 2 2 Since refrigerant composition changes and performance decreases when gas leaks collect the remaining refrigerant and recharge the required total amount of new refrigerant after fixing the leak 3 Different tools required 3 1 Tool specifications have been changed due to the characteristics of R410A Some tools for R22 and R407C type...

Страница 5: ...frigerant starts to change Thus do not use the refrigerant if the amount in the charging cylinder is less than 20 Also charge the minimum necessary amount to the charging cylinder before using it to charge the air conditioning unit Valve Single valve Charge liquid refrigerant with cylinder in up side down position Single valve with siphon tube Charge with cylinder in normal position Liquid Valve L...

Страница 6: ... 11 Misoperation Alarm Indicators Page IMPORTANT 2 Please Read Before Starting Check of Density Limit Precautions for Installation Using New Refrigerant 1 GENERAL 8 1 1 Tools Required for Installation not supplied 1 2 Accessories Supplied with Outdoor Unit 1 3 Type of Copper Tube and Insulation Material 1 4 Additional Materials Required for Installation 1 5 Tubing Size 2 SELECTING THE INSTALLATION...

Страница 7: ...5 How to Perform Zone Registration 8 6 Connection with Other Equipment 8 7 Memory Back Up Switch 8 8 Test Run 9 HOW TO PROCESS TUBING 96 9 1 Connecting the Refrigerant Tubing 9 2 Connecting Tubing between Indoor and Outdoor Units 9 3 Insulating the Refrigerant Tubing 9 4 Taping the Tubes 9 5 Finishing the Installation 10 LEAK TEST EVACUATION AND ADDITIONAL REFRIGERANT CHARGE 100 10 1 Leak Test 10 ...

Страница 8: ...C workshop If you wish to purchase these materials separately from a local source you will need 1 Deoxidized annealed copper tube for refrigerant tubing 2 Foamed polyethylene insulation for copper tubes as required to precise length of tubing Wall thickness of the insulation should be not less than 5 16 in 3 Use insulated copper wire for field wiring Wire size varies with the total length of wirin...

Страница 9: ... Mounted Wall fixture 1 Insulator 1 Mounting plate 1 Tapping screw 1 Full scale diagram Wall fixture 2 Rawl plug 2 Cover 2 Tapping screw 2 Insulator Tube connector Truss head Phillips 4 5 8 in Truss head Phillips 4 1 in For supporting the indoor unit For insulation of the tubing of the indoor unit For securing the indoor unit For fixing the wall fixture For determining the place where the indoor u...

Страница 10: ...t Part Name Figure Q ty Remarks Flare insulator 2 Insulating tape 2 2 Tapping screw TOTA4 10 14 or 20 or 24 Jumper cable 1 Hose band 1 Packing 1 Sealing putty 1 Drain insulator 1 Drain hose 1 Drain hose adaptor 1 Clamp 9 Tube connector 1 For gas and liquid tubes For gas and liquid tubes For gas and liquid tube flare nuts For air intake duct connection For increasing the fan speed For securing drai...

Страница 11: ...Wire joints 4 Batteries 2 Clamp 2 1 Separate type signal receiving unit comes with 7 7 8 in wire Wireless remote controller mounting cradle Wireless remote controller mounting cradle Table 1 6 Accessories for the Wireless Remote Controller RCS SH80UA WL Part Name Figure Q ty Part Name Figure Q ty Operation controller 1 Spacers 2 Indicator section 1 4 Wireless remote controller 1 2 1 3 Batteries 2 ...

Страница 12: ...n Label Identification label 2 Screws for fixture 1 3 16 in Label Terminal base label SYSTEM CONTROLLER IDENTIFICATION LABEL ALL Central Control ALL RCU ZONE1 Central Control ZONE1 RCU ZONE2 Central Control ZONE2 RCU ZONE3 Central Control ZONE3 RCU ZONE4 Central Control Please attach this label on surface of the lid after cleaning If need to write down some detail use magic marker ZONE4 RCU ALL ON...

Страница 13: ...he 2 units During tubing work try to make both the tubing length L and the difference in elevation H1 as short as possible Refer to Table 1 10 Table 1 9 Single Main tubing L H1 H1 H1 100 50 Maximum indoor outdoor height difference If outdoor unit is higher If outdoor unit is lower Indoor unit type 26 30 36 types 48 type Maximuvg length 165 ft 165 ft Charge less tubing length actual length 10 100 f...

Страница 14: ...e in mm 5 8 15 88 5 8 15 88 5 8 15 88 Limit of tubing length ft 165 165 165 Outdoor unit is placed 100 100 100 higher ft Outdoor unit is placed 50 50 50 lower ft Max allowable tubing length at shipment ft 10 100 10 100 10 100 Required additional refrigerant 1 oz ft a 0 43 b 0 43 b 0 43 Refrigerant charged at shipment lbs 4 2 6 2 7 9 Table 1 10 Tubing Data for Models 26 48 ø5 8 ø3 8 0 43 oz Gas tub...

Страница 15: ...is 9 ft high Min indoor volume 44 66 88 lbs Range below the density limit of 0 3 oz ft 3 Countermeasures not needed Range above the density limit of 0 3 oz ft 3 Countermeasures needed Check of limit density When installing an air conditioner in a room it is neces sary to ensure that even if the refrigerant gas acciden tally escapes its density does not exceed the limit level If the density might e...

Страница 16: ...cooled select a location where the ceiling is strong enough to support the weight of the unit select a location where tubing and drain pipe have the shortest run to the outdoor unit allow room for operation and maintenance as well as unrestricted air flow around the unit install the unit within the maximum elevation difference above or below the outdoor unit and within a total tubing length L from...

Страница 17: ...minimum of 6 above ground level to reduce humidity and protect the unit against possible water damage and decreased service life Fig 2 4 use lug bolts or equal to bolt down unit reducing vibration and noise 4 2 3 1 More than 25 64 More than 3 3 ft More than 25 64 Inlet side C Outlet side CAUTION Concerning inlet side distance C Fig 2 2 The minimum for distance C is 6 if there are no obstructions o...

Страница 18: ...ot run and damage to the unit may occur b There may be no air flow c The tubing may freeze and burst d The condenser pressure may drop because of strong wind and the indoor unit may freeze 2 5 Precautions for Installation in Heavy Snow Areas 1 The platform should be higher than the max snow depth Fig 2 6 2 The 2 anchoring feet of the outdoor unit should be used for the platform and the platform sh...

Страница 19: ... 4 Rectangular hole Rectangular hole Rectangular hole Rectangular hole 11 13 16 2 1 4 3 9 7 16 1 3 8 12 15 32 21 5 32 2 3 4 21 13 32 1 1 22 13 32 42 29 32 39 1 4 9 27 32 9 27 32 12 7 32 9 27 32 1 Unit front air discharge chamber 2 Unit left side air discharge chamber 3 Unit light side air discharge chamber 4 Reinforcement brackets 4 locations STK DRV80U for 2672R 3072R 3672R unit STK DRE140A for 4...

Страница 20: ...ction Wind direction Wind direction Wind direction 37 30 23 32 23 32 9 27 32 21 5 8 4 1 16 5 3 16 Wind direction 4 5 16 25 31 32 6 11 16 1 2 1 2 13 3 8 15 15 16 14 31 32 13 32 19 32 25 32 25 32 1 2 2 11 36 21 13 32 11 13 16 Wind direction Wind direction 37 23 32 48 7 16 Wind direction Wind direction Wind direction Wind direction 11 13 16 4 1 4 39 1 4 Wind direction Wind direction 4872R unit with S...

Страница 21: ...he front and rear of the outdoor unit the obstacle at either the front or rear must be no taller than the height of the outdoor unit 2 Multiple unit installation Installation in lateral rows CAUTION The front and top must remain open The obstacles must be no taller than the height of the outdoor unit CAUTION The front and both sides must remain open Installation in front rear rows Installation wit...

Страница 22: ...rackets for snow proof vent 25 13 32 17 15 32 9 3 16 16 25 32 27 29 32 3 31 32 11 29 32 16 25 32 9 3 16 27 29 32 30 3 32 1 4 5 6 2 1 21 32 25 32 5 3 32 19 11 16 9 3 8 30 11 16 28 3 4 19 11 16 5 8 13 25 32 3 3 4 Fastened by screws at 13 locations Fastened by screws at 3 locations also on reverse side Fastened by screw at 1 location also on reverse side Unit anchor hole 6 ø7 hole 1 Unit top snow pro...

Страница 23: ... 25 32 25 32 30 3 32 25 13 32 7 1 16 2672R 3072R 3672R unit with STK BDRE80A 11 29 32 16 3 4 15 15 16 14 31 32 13 32 19 32 25 32 30 3 32 25 13 32 7 1 16 3 4 30 23 32 37 Wind direction Wind direction Wind direction Wind direction Wind direction Wind direction Dimensions of outdoor unit with snow proof vents field supply 4872R unit with STK BDR140U Unit inch Unit inch ...

Страница 24: ...tallation 3 Multiple unit installation 2 or more units Note In cases 2 and 3 the height of the obstacle must be no taller than the height of the outdoor unit 2 Obstacles on both sides Top is open Top is open Top is blocked by an obstacle Top is blocked by an obstacle C H 2672R 3072R 3672R 4872R Outdoor unit A B C D E F G 5 29 32 5 29 32 11 13 16 7 7 8 11 13 16 5 29 32 7 7 8 Outdoor unit H 19 11 16...

Страница 25: ...rotection duct is attached after the unit is installed verify that dimension Q is 19 11 16 in or more Dimension Q If a snow protection duct is attached after the unit is installed verify that dimension Q is 19 11 16 in or more The top and both sides must remain open Either the obstacle to the front or the obstacle to the rear must be no taller than the height of the outdoor unit The top and both s...

Страница 26: ...Table 3 2 show the relationship between the positions of the sus pension fitting the unit and the panel Type Length Table 3 2 Unit inch mm A B C D E XH2672R 6 3 16 7 5 32 10 9 32 12 1 8 4 7 8 PNR XH2442 157 182 261 308 124 XH3672R XH4872R 6 3 16 7 5 32 11 15 32 13 1 16 4 7 8 PNR XH3632 157 182 291 338 124 Hole in anchor Hole in plug Concrete Insert Suspension bolt M10 or 3 8 field supply Fig 3 1 g...

Страница 27: ...nsion bolt must be appropriate for a distance between the bottom of the bolt and the bottom of the ceiling of 19 32 in or more as shown in Fig 3 4 3 Thread the 2 hexagonal nuts field supply and washers onto the 4 suspension bolts as shown in Fig 3 5 Use 2 sets of nuts and washers upper and lower so that the unit will not fall off the suspension lugs 4 Remove the protective cardboard used to protec...

Страница 28: ...ection port can be raised a maximum of 19 11 16 in Do not raise it any higher than 19 11 16 in as this could result in water leaks Fig 3 9 Do not install the pipe with an upward gradient from the connection port This will cause drain water to flow backwards and leak when the unit is stopped Fig 3 10 Do not apply force to the piping on the unit side when connecting the drain pipe The pipe should no...

Страница 29: ...lation When performing Test Run be sure to observe the Test Run procedure Refer to page 104 3 After drain checking is finished return the Opera tion Selector switch to the RUN position ON posi tion and remount the tube cover WARNING Do not supply power to the unit until the tubing and wiring to the outdoor unit are completed CAUTION Be careful since the fan will start turning when checking the dra...

Страница 30: ...r intake grille towards you to remove it from the ceiling panel 2 Pull down the two panel catches on the body of the indoor unit body Fig 3 15 CAUTION Never touch or attempt to move the air direction louver by hand or you may damage the unit Instead use the remote control unit if you want to change the direction or air flow Ceiling panel Air intake grille Latch Screw Safety cord Air filter 45 Fig ...

Страница 31: ...n the ceiling panel has been properly aligned use the supplied 4 mounting screws M5 with washers to permanently fasten the ceiling panel 4 Install the wiring connector from the ceiling panel to the connector in the electrical component box of the indoor unit After installing the connector use the clamp on the body of the indoor unit to secure the wiring 5 Install the air filter and air intake gril...

Страница 32: ...x into the rectangular hole of the air intake plenum and fasten it to both sides of the indoor unit and plenum with the accessory screws M4 L1 2 in 3 pcs Fig 3 18 c Installing the indoor unit Install the indoor unit to the ceiling Install the indoor unit according to items 3 1 to 3 6 CAUTION When installing in a pre existing location install the indoor unit before installing the duct connection bo...

Страница 33: ...et cover of the air intake plenum and pass the 8P sockets through it Fix the panel lead wire with the chamber side clamp Fig 3 17 Connect the 8P socket electrical component box side to the 8P socket ceiling panel side of the indoor unit electrical component box Reattach the socket cover Ceiling panel Panel catch Installation screws M4 1 2 in Duct connection flange Duct connection box Fig 3 18 ...

Страница 34: ...d The above precautions are also applicable if tubing goes through the wall in any other location 4 Using a sabre saw key hole saw or hole cutting drill attachment cut a hole in the wall See Table 3 3 and Fig 3 22 Table 3 3 5 Measure the thickness of the wall from the inside edge to the outside edge and cut PVC pipe at a slight angle 1 4 shorter than the thickness of the wall Fig 3 23 6 Place the ...

Страница 35: ...Also take this precaution if the tubing goes through a wall at any other location 4 Using a sabre saw key hole saw or 3 5 32 in hole cutting drill attachment make a hole in the wall The required minimum hole diameter for these models is 3 3 16 in Fig 3 26 5 Measure the thickness of the wall from the inside edge to the outside edge and cut PVC pipe at a slight angle 1 4 in shorter than the thicknes...

Страница 36: ...ransportation Fig 3 29 Tape m a r g a i d n o i t a l l a t s n i e l a c s l l u F Fig 3 30 3 Using a sabre saw key hole saw or 3 5 32 in hole cutting drill attachment make a hole in the wall The required minimum hole diameter for these models is 3 3 16 in Fig 3 31 4 Measure the thickness of the wall from the inside edge to the outside edge and cut PVC pipe at a slight angle 1 4 in shorter than t...

Страница 37: ...e 3 16 dia holes in the wall Insert rawl plugs for appropri ate mounting screws Fig 3 36 Confirm that the wall is strong enough to support the unit a If Wooden Wall 1 Attach the wall fixture to the wall with the 12 screws pro vided Fig 3 37 If you are not able to line up the holes in the wall fixture with the beam locations marked on the wall use rawl plugs or toggle bolts to go through the holes ...

Страница 38: ...n dia holes in the panel over the stud locations and then mount the wall fixture 2 Check with a tape measure or carpenter s level that the wall fixture is level This is important so that the unit is correctly installed 3 Make sure the wall fixture is flush against the wall Any space between the wall and unit will cause noise and vibration b If the Wall is Brick Concrete or Similar Drill 3 16 in di...

Страница 39: ... 3 40b b Use a standard screwdriver to push up the 3 tabs to remove the grille Fig 3 40b c Pull the lower part of the grille toward you to remove Fig 3 40a How to replace the grille 1 Close the flaps 2 Reinstall the grille into the lower part while aligning its tabs on the upper part Fig 3 41a Insert the tabs in the slots and push the lower part of the grille back into position 3 Press at each of ...

Страница 40: ...Fig 3 44 4 Set the flap in the horizontal position Fig 3 45 5 Remove the 3 screws Fig 3 45 6 Remove the grille Fig 3 45 When replacing the grille be careful not to crush the lead wires between the grille and the frame Fig 3 45 NOTE Plastic cover Screw Fig 3 42 Clamp Screw Fig 3 43 Wiring connectors Fig 3 44 Frame Flap Grille Screws Fig 3 45 KH3072R KH3672R ...

Страница 41: ...mating tube inside the indoor unit Use a flare nut Fig 3 49 Arrangement for Right Tubing a Remove the 2 screws and take off the side cover Fig 3 48 b Cut out the L shaped tubing outlet using a hacksaw Fig 3 50 c Using the L shaped tube field supply connect tubing between the indoor and outdoor units Fig 3 52 Arrangement for Left and Left rear Tubing a Remove the 4 screws 2 on each side and take of...

Страница 42: ...r outlet to be used exclusively for each unit A power supply disconnect and circuit breaker for overcurrent protection should be provided in the exclusive line 3 To prevent possible hazards from insulation failure the unit must be grounded 4 All wiring must be connected tightly 5 Do not allow wiring to touch refrigerant tubing compressor or any moving parts of the fan KHH2672R Left rear tubing Lef...

Страница 43: ...onnect the inter unit wiring to the corresponding terminals on the terminal plate Figs 3 58a and 3 58b while referring to the wiring diagram 4 Be sure to secure the wiring with the provided clamp How to remove the cover plate To access the terminal plate inside the indoor unit follow these steps 1 Using a Phillips screwdriver remove the screw on the cover plate Figs 3 58a and 3 58b 2 Remove the co...

Страница 44: ... the chassis with a lock nut Fig 3 60 or 3 61 4 Give some play to the inter unit wiring from the outdoor unit to the corresponding terminals on the terminal plate 5 Secure the metallic cover with its screw Then replace the side cover CAUTION Be sure to refer to the wiring system diagram label inside the metallic cover and carry out the correct field wiring Wrong wiring can cause the unit to malfun...

Страница 45: ... 3 65 1 Shape the narrow refrigerant tube and drain hose in the desired direction so that they can easily go into the wall hole Fig 3 66 2 Push the wiring narrow tube and drain hose through the hole in the wall 3 Bend the tubing if necessary to run along the wall in the direction of the outdoor unit then tape as far as the fittings The drain hose should come straight down the wall to a point where...

Страница 46: ...Section 10 5 Connecting Tubing between Indoor and Outdoor Units 5 Assemble the refrigerant tubing drain hose and inter unit wiring as shown in Fig 3 71 3 18 Installing the Drain Hose 1 The drain hose should be slanted downward on the outdoor side Fig 3 72 2 Never form a trap in the course of the hose 3 If the drain hose will run in the room insulate the hose so that chilled condensation will not d...

Страница 47: ... b Use existing ceiling supports or construct a suitable support as shown in Fig 3 76 NOTE WARNING It is important that you use extreme care in supporting the indoor unit from the ceiling Ensure that the ceiling is sufficiently strong enough to support the weight of the unit Before hanging the ceiling unit test the strength of each attached suspension bolt 4 Screw in the suspension bolts allowing ...

Страница 48: ... Preparation for suspending the indoor unit The suspension method varies depending on whether the unit is next to the ceiling or not Figs 3 80 and 3 81 e d i l S Hinge Air intake grille Pull out the air Intake grille pushing claws of the hinges Screw Latch Fig 3 78 Slide toward front side Side panel Fig 3 79 unit Suspension bolt field supply Ceiling surface Washer supplied Double nut field supply ...

Страница 49: ... surface is not always level Please confirm that the indoor unit is evenly suspended For the installation to be correct leave a clearance of about 3 8 in between the ceiling panel and the ceiling surface and fill the gap with an appropriate insulation or filler material 8 If the tubing and wiring are to go towards the rear of the unit make holes in the wall Fig 3 85 9 Measure the thickness of the ...

Страница 50: ...r allow traps to occur in the course of the piping Insulate any piping inside the room to prevent dripping Use the supplied drain pipe to connect the drain pipe with the drain outlet of the indoor unit After connecting the drain pipe securely wrap the supplied drain pipe insulator around the pipe seal the gap at the drain socket with the supplied black insulation tape then secure it with clamps Fi...

Страница 51: ...nt gas tube Upper drain port O D 1 1 4 in Bottom drain port O D 1 1 32 in Suspension lug Power supply outlet 2 ø1 3 16 hole Fresh air intake port ø5 29 32 hole Flange for the flexible air outlet duct ø7 7 8 hole Tube cover Electrical component box Flange for the air intake duct Option or field supply 9 10 9 10 11 11 Suspension bolt pitch h c t i p t l o b n o i s n e p s u S M ø1 8 Hole 4 ø15 32 H...

Страница 52: ... them to protrude from the ceiling as shown in Fig 3 93 Cut the ceiling material if necessary 3 Thread the 2 hexagonal nuts and washers field supply onto the 4 suspension bolts as shown in Figs 3 95 and 3 96 Use 2 sets of nuts and wash ers upper and lower so that the unit will not fall off the suspension lugs WARNING It is important that you use extreme care in supporting the indoor unit inside th...

Страница 53: ...securely wrap the supplied packing and drain pipe insulator around the pipe then secure it with the supplied clamps Fig 3 99 Make sure the drain pipe has a downward gradient 1 100 or more and that there are no water traps NOTE CAUTION Tighten the hose clamps so their locking nuts face upward Fig 3 98 Air outlet duct Air outlet grille Ceiling material Indoor unit Bolt anchor Suspension bolt Air int...

Страница 54: ...completed use the following procedure to check that the water will drain smoothly For this prepare a bucket and wiping cloth to catch and wipe up spilled water 1 Connect power to the power terminal board L1 L2 terminal inside the electrical component box 2 Remove the tube cover and through the opening slowly pour about 43 oz of water into the drain pan to check drainage 3 Short the check pin CN5 w...

Страница 55: ...teristic curves for HT H M and L fan speed control are shown The nameplate values are shown based on the H air flow For the 26 type the air flow is 636 CFM while the external static pressure is 49 Pa at H position If external static pressure is too great due to long extension of duct for example the air flow volume may drop too low at each air outlet This problem may be solved by increasing the fa...

Страница 56: ...or details refer to the instruction manual of the drain socket optional part STK DS25T 4 3 Routing the Tubing and Wiring The tubing and wiring can be extended out in 4 directions front rear right and down The service valves are housed inside the unit To access them remove the inspection panel To remove the inspec tion panel remove the 3 screws then slide the panel downward and pull it toward you 1...

Страница 57: ...s The remote control wiring and the inter unit control wiring should be wired apart from the inter unit power wiring Use shielded wires for inter unit control wiring between units and ground the shield on both sides 9 If the power supply cord of this appliance is dam aged it must be replaced by a repair shop appointed by the manufacturer because special purpose tools are required 10 All wiring use...

Страница 58: ...he Wiring System Diagram NOTE CH Type 1 2 Inter unit power wiring U1 Inter unit control wiring U2 5P terminal board Inter unit power wiring Inter unit control wiring 5P terminal board X T U Type Remote controller wiring Inter unit control wiring 4P terminal board 1 2 Inter unit power wiring U1 U2 K Type Remote controller wiring L1 L2 1 2 Indoor Unit Control Wiring Type B Power Supply AWG 14 C Inte...

Страница 59: ... the wire end with a wire cutter or wire cutting pliers then strip the insulation to expose the stranded wiring about 3 8 in Fig 5 1 2 Using a Phillips head screwdriver remove the ter minal screw s on the terminal plate 3 Using a ring connector fastener or pliers securely clamp each stripped wire end with a ring pressure terminal Fig 5 1 4 Place the ring pressure terminal and replace and tighten t...

Страница 60: ...e place for control Never cover the remote controller or recess it into the wall Drainage Work When mounting the remote controller on a wall refer to Figs 6 1 and 6 2 6 HOW TO INSTALL THE WIRED REMOTE CONTROLLER OPTIONAL PART Fig 6 1 3 21 32 in or more Spacer Wall Hole for routing remote control cable 3 17 32 in or more 4 29 32 in or more 4 29 32 in or more from wall when continuous installation f...

Страница 61: ...he outdoor unit are completed CAUTION Do not twist the control wiring with the power wiring or run it in the same metal conduit because this may cause malfunction Install the remote controller away from sources of electrical noise Install a noise filter or take other appropriate action if electrical noise affects the power supply circuit of the unit If local electrical codes allow this remote cont...

Страница 62: ...e wiring diagram Address setting is automatically executed after turn ing on the system An indoor unit address is assigned to each indoor unit Operation takes place successively at intervals of 1 second by using combinations of the address setting of each unit CAUTION Carry out wiring correctly incorrect wiring will damage the equipment Diagram of outer dimensions 5 32 4 23 32 5 8 2 3 3 2 3 3 2 4 ...

Страница 63: ...hen using multiple remote controllers up to 2 of them can be used one is the main remote controller and the other is the sub remote controller To set up a sub remote controller change its remote control address connector RCU ADR located on its PCB from main to sub position main when shipped from factory sub 1 2 Wire joint Remote controller main Ground earth Connection wiring for group control 1 2 ...

Страница 64: ...e the following procedure if you must use the sensor on the remote controller 1 Press and hold the buttons for at least 4 seconds Note The Unit No first displayed is the main indoor unit address for group control Note Do not press the button 2 Select CODE NO 32 with the Temp setting buttons 3 Change the set data from 0000 to 0001 with the Timer buttons 4 Press the button Setting is OK if the blink...

Страница 65: ... detected by outdoor unit Indoor unit is detecting error signaled from outdoor unit Outdoor unit is detecting error signaled from indoor unit Automatic address setting failed An indoor unit detected trouble in the signal from another indoor unit Communications trouble between units Setting error Mis setting Continued Error in transmitting serial communications signal Indoor unit capacity too low I...

Страница 66: ...ontrol trouble Compressor current failure overload Indoor heat exchanger temperature sensor E1 Indoor heat exchanger temperature sensor E2 Indoor temperature sensor Discharge temperature TD Outdoor heat exchanger temperature C1 Outdoor heat exchanger temperature C2 Outdoor air temperature TO Intake temperature TS Indoor EEPROM error Outdoor protection Thermistor open circuit Short circuit indoor T...

Страница 67: ...m 4 E alarm 5 F alarm Alternate blinking during alarms Insufficient gas indicator Refrigerant recovery mode Automatic address setting Displayed during automatic address setting 1 and initial communication After these are completed alarm F31 is displayed Pre trip P20 Pre trip insufficient gas Pre trip other 0 25 0 75 0 75 0 25 0 25 0 75 0 75 0 25 0 25 0 75 0 75 0 25 ON LED 1 LED 2 Remarks OFF Blink...

Страница 68: ...oller in the following places In direct sunlight Behind a curtain or other place where it is covered More than 26 ft away from the air conditioner In the path of the air conditioner s airstream Where it may become extremely hot or cold Where it may be subject to electrical or magnetic interference 1 If Wall mounted Fixed Position Install the remote controller at a convenient location on a nearby w...

Страница 69: ...roller Up to 6 indoor units can be controlled separately through the address switches The operating control has the reception address switch and the remote controller has the transmission address switch This function is utilized by matching the transmission and reception address switches Sensor button SENSOR ADR ACL CL SET Fig 7 3 ADR ADR ADR ADR 7 4 Setting the Model Code Flap display selector sw...

Страница 70: ...example installing a noise filter Install the operating controller at the indoor unit intake port section 1 Fasten the operating controller to the indoor unit intake port section electrical component box opposite side with the 2 accessory screws 4 L13 32 in 2 Connect the operating controller 2 wires WHT BLK to the remote control wire WHT in the electrical component box For details on wiring see 7 ...

Страница 71: ...emote control wires in the electrical component box 3 Connect the indicator section and the operating controller using the 6P connector in the electrical component box CAUTION Fig 7 8 Operating controller Electrical component box Fig 7 9 Ceiling Mounted Type T Type 7 7 Indicator Section Installation Remove the side panel to install the indicator section Fig 7 8 1 Remove the side panel Open the air...

Страница 72: ... GRY BLK BLU YEL PNK RED GRY BLK 1 1 ADR 1 TEST RUN 2 PCB CHK 3 RCU MAIN RCU SUB 4 NORMAL ALL DIP switch No 1 Address switch ON OFF operation button All OFF for initial settings 2 3 4 2 3 4 5 6 Flap button Fig 7 11 When the DIP switch is set to TEST ON temperature control from the wireless remote controller is disabled Do not use this setting at any time other than for the test run Doing so will p...

Страница 73: ...ors between the indoor unit s controller PCB and the remote controller Compressor protector is working S C errors between indoor and outdoor units Indoor or outdoor thermistor is malfunctioning Outdoor unit protector is working Indoor unit protector is working TEST RUN switch on the operation controller is in ON state Stick the alarm message label accompanying the wireless remote controller on the...

Страница 74: ...l electrical codes allow this signal receving unit can be mounted using a conventional wall box for flush mounting 1 Insert a standard screwdriver into the gap under the signal receving unit and pry off the cover Fig 7 14 2 Attach the signal receving unit with the 2 small screws provided Use the spacers and take care not to tighten the screws excessively If the signal receving unit will not seat w...

Страница 75: ...e cover plate by inserting a standard minus screwdriver into the notch in the lower section and prying it off 2 Cut out a section 3 3 4 2 1 32 in on the ceiling using the paper pattern supplied as a guide 3 Run the wire through the mounting carrier and insert into the installation hole as shown in Fig 7 19 4 Fit securely into the ceiling material at sections A and B as shown in Fig 7 20 5 Connect ...

Страница 76: ...e test run the OPER TIMER To protect the air conditioner from overloading the outdoor unit will not start running for approximately 3 minutes after power is applied or the air conditioner is turned off and then back on 5 After the test run press the ON OFF operation button on the wireless remote controller Then set the TEST RUN switch back to the OFF position to cancel the test run mode This recei...

Страница 77: ...ving unit refer to the instruction manual that came with the dedicated service check lines Fig 7 23 ALL RCU SUB RCU MAIN NORMAL PCB CHK TEST RUN Service connector Lamp OPERATION TIMER STANDBY Bright Cause of Trouble lamp lamp lamp No power supply or mis wiring of signal receiving unit S C errors between the indoor unit s controller PCB and signal receiving unit S C errors between indoor and outdoo...

Страница 78: ...cur Wiring procedure Carry out the wiring according to the above wiring diagram Address setting is automatically executed after turning on the system An indoor unit address is assigned to each indoor unit Operation takes place successively at intervals of 1 second by using combinations of the address setting of each unit Shielded wire Ground Ground Fig 7 25 1 2 1 2 1 2 Ground earth Outdoor unit In...

Страница 79: ...p control using 2 signal receiving units It does not matter which of the 2 signal receiving units you set as the main controller When using multiple signal receiving units up to 2 can be used one is the main signal receiving unit and the other is the sub signal receiving unit To set up a sub signal receiving unit change its remote control address connector RCU ADR located on its PCB from main to s...

Страница 80: ...lled signal receiving units make one the main signal receiving unit factory shipped state 2 On the other signal receiving unit change the address connector on the PCB from main to sub position In this state it functions as a sub signal receiving unit Basic wiring diagram Carry out the wiring correctly incorrect wiring will damage the equipment To operate 1 indoor unit with 2 signal receiving units...

Страница 81: ...nstant speed unit Wall mounted Type K Type Check the Check Items Before the Test Run Set the indoor unit controller to TEST Return the indoor unit controller to NORM Item 7 21 3 NO Is operation possible Verify the combination wiring of indoor and outdoor units Check using the self diagnostics function table Refer to 11 7 Correct any locations that require correction YES Note Check the indoor side ...

Страница 82: ...her than for the test run Doing so will place an excessive load on the system Test run is not possible if the power was turned ON when the controller switch was in the TEST position Leave the power ON and move the switch to NORM or OFF then move the switch back to TEST 1 Slide the main unit controller switch from NORM to TEST for 3072R 3672R ON to TEST for 2672R The outdoor unit will not operate f...

Страница 83: ...onnectors indoor unit blue OC CN40 outdoor unit blue OC which are connected to the PCB and connect the other 2P connectors indoor unit brown EMG CN44 outdoor unit brown EMG See the figure below If operation is still not possible with the brown connectors connected cut the varistor black for both the indoor and outdoor units Be sure to turn OFF the power before performing this work VA5 Varistor bla...

Страница 84: ...nstall the system con troller away from sources of electrical noise Install a noise filter or take other appropriate action if electrical noise affects the power supply circuit of the unit 1 Remove the flat top screw on the bottom of the back case When you open up the decorative cover you will see two gaps under the system controller Insert a coin into these gaps and remove the back case Figs 8 1 ...

Страница 85: ...ing A1 Input for turning on air conditioners concurrently A2 Input for turning off air conditioners concurrently A3 Common input for turning air conditioners on or off A4 ON operation state indicator output A5 Alarm indicator output A6 Common indicator output Basic wiring diagram of control wiring A max of 64 indoor units and 30 outdoor units can be connected in 1 system Up to 10 system controller...

Страница 86: ...ol mode Individual setting by remote controller can be inhibited by system controller ON Remote control mode Setting by system controller is inhibited by other central control equipment Central control Main Sub selection switch OFF Main ON Sub When AMY adaptor etc is used with system controller set the switch to ON position When only one system controller is used set the switch to OFF position Exc...

Страница 87: ...o be 1 1 All indoor units to be 2 2 All OFF and all indoor units to be 2 2 All OFF No change Individual control of all indoor units to be permitted Same as above Same as above Same as above All ON Timer OFF ON Timer ON OFF System controller operation Switch No ON OFF ON OFF ON OFF OFF OFF OFF ON ON OFF OFF ON ON OFF OFF OFF 1 3 2 Auxiliary switch Must be set to OFF position Beep tone switch OFF Be...

Страница 88: ... ALL ZONE mode setting as shown in the table 8 1 4 Stick the system controller unit label in a con spicuous position Table 8 1 Central control Remote control ALL 1 ALL Central 6 ALL Remote ZONE1 2 ZONE1 Central 7 ZONE1 Remote ZONE2 3 ZONE2 Central 8 ZONE2 Remote ZONE3 4 ZONE3 Central 9 ZONE3 Remote ZONE4 5 ZONE4 Central 10 ZONE4 Remote 2 ON OFF 3 4 5 6 ALL central control 2 ON OFF 3 4 5 6 ALL remo...

Страница 89: ...the next page For method c zone registration is executed automatically proceeding from the smallest indoor unit address and smallest central addresses to larger numbers in numerical order For example An indoor unit address is assigned to each indoor unit during automatic address operation Each indoor unit address combines an R C address and indoor unit number as follows This address is displayed o...

Страница 90: ... buttton 3 Once in this mode the UNIT No CODE No No of SET DATA and indications will flash on the display as shown Fig 8 6 In case of group control ALL instead of UNIT No will flash on the display Select the main indoor unit address by pressing the button once 4 Set CODE No to 03 using the and buttons CODE No 03 must be selected to perform zone registration using the remote controller 5 Set the Ce...

Страница 91: ... Indoor unit No button 5 Press the button GROUP No turns ON and UNIT No indoor unit address changes from flashing to ON state UNIT No is registered to the selected ZONE No and GROUP No If you make a mistake press the button and reselect the ZONE GROUP and UNIT No 6 Register the other UNIT Nos in the same way by following steps 3 to 5 7 Finally complete the registration by pressing the button flash...

Страница 92: ...ration will start 3 4 Central address will be assigned from the smallest indoor unit address to larger ones in numerical order automatically On finishing automatic zone registration changes from flashing to OFF 5 If an error occurs CHECK starts flashing and zone registration finishes at this time Press the button to start over 6 Finally complete automatic zone registration mode by pressing the but...

Страница 93: ...from ON to flashing and stops flashing and disappears there is no over lapping Then finally complete the auto overlap checking mode by pressing the button 4 If some of GROUP No ZONE No and UNIT No flash you should try the zone registration again Select CODE No C1 by pressing button and press the button Select the flashing GROUP No with the ZONE and GROUP buttons Then press the button and reselect ...

Страница 94: ...s UNIT No Indoor unit address UNIT No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Unit location ZONE GROUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61...

Страница 95: ...Terminal Example All ON input All OFF input Pulse photo coupler input Contact capacity DC 24V 10mA Pulse width more than 984 ft sec Wire length less than 330 ft Contact capacity DC 30V 0 5A 8 7 Memory Backup Switch Check the backup switch is ON on the for back side of the PCB of the system controller Back up switch F F O N O Back up battery 8 8 Test Run 1 Power on all indoor units Next power on th...

Страница 96: ...r tubing with a tube reamer or file This process is impor tant and should be done carefully to make a good flare Be sure to keep any contaminants moisture dirt metal filings etc from entering the tubing Figs 9 1 and 9 2 When reaming hold the tube end downward and be sure that no copper scraps fall into the tube Fig 9 2 3 Remove the flare nut from the unit and be sure to mount it on the copper tube...

Страница 97: ...sten the flare nuts apply specified torque as at right When removing the flare nuts from the tubing connec tions or when tightening them after connecting the tubing be sure to use 2 monkey wrenches or spanners as shown Fig 9 6 If the flare nuts are over tightened the flare may be dam aged which could result in refrigerant leakage and cause injury or asphyxiation to room occupants When removing or ...

Страница 98: ...tion tape Finally fasten the insulator at both ends with the supplied vinyl clamps Fig 9 10 Insulation material The material used for insulation must have good insulation characteristics be easy to use be age resistant and must not easily absorb moisture CAUTION CAUTION Never grasp the drain or refrigerant connecting outlets when moving the unit Unit side insulator Insulation tape white supplied S...

Страница 99: ...ubing overlap half of each previous tape turn 3 Clamp the tubing bundle to the wall using 1 clamp approx each meter Fig 9 12 Do not wind the armoring tape too tightly since this will decrease the heat insulation effect Also ensure that the condensation drain hose splits away from the bundle and drips clear of the unit and the tubing 9 5 Finishing the Installation After finishing insulating and tap...

Страница 100: ...m both the gas and liquid service valves on the outdoor unit Note that both liquid and gas tube service valves on the outdoor unit are kept closed at this stage The refrigerant charge at the time of shipment is only guaranteed sufficient for a tubing length of up to 100 ft The tubing may exceed this length up to the maximum permitted length however an additional charge is necessary for the amount ...

Страница 101: ... of the indoor unit and tubing Connect the vacuum pump to the gas tube valve and apply vacuum at a pressure of 755 mmHg 5 Torr or below Continue vacuum application for a minimum of 1 hour after the pressure reaches 755 mmHg 1 Attach the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit Confirm that the Lo knob of the manifold valve is open T...

Страница 102: ... wrench turn the liquid tube service valve stem counter clockwise to fully open the valve 2 Turn the gas tube service valve stem counter clockwise to fully open the valve 3 Loosen the charge hose connected to the gas tube service port 5 16 in slightly to release the pressure then remove the hose 4 Replace the 5 16 in flare nut and its bonnet on the gas tube service port and fasten the flare nut se...

Страница 103: ...om of the compressor should be warm to the touch and the crankcase heater around the feet of the compressor should be hot to the touch Fig 11 1 6 Both the gas and liquid tube service valves are open If not open them now Fig 11 2 7 Request that the customer be present for the trial run Explain the contents of the instruction manual then have the customer actually operate the system 8 Be sure to giv...

Страница 104: ...test run manual describes primarily the procedure when using the wired remote controller 11 3 Test Run Procedure Recheck the items see 11 4 to check before the test run Turn ON the indoor and outdoor power Set the remote controller to test run Return the remote controller to normal control YES NO Automatic address See 5 3 See 10 5 Check the combination wiring of indoor and outdoor units Refer to T...

Страница 105: ...tion 5 For the test run of an inverter outdoor unit operate the compressors for a minimum of 10 minutes When performing a test run using a wired remote controller operation is possible without attaching the cassette type ceiling panel P09 will not be displayed 11 6 Precautions Request that the customer be present when the test run is performed At this time explain the operation manual and have the...

Страница 106: ...s at left Reversed phase or open phase in the 3 phase power at one of the outdoor units in the group Same as at left Same as at left Same as at left Same as at left Same as at left Same as at left Same as at left Same as at left Same as at left Same as at left Same as at left Same as at left Same as at left Same as at left Same as at left Same as at left Same as at left Same as at left Remote cont...

Страница 107: ... the wires Miswiring will damage the units 1 2 1 2 0 L2 U1 RC U2 L1 1 2 System address rotary switch Set to 0 at the time of shipment Outdoor unit Indoor unit Wired remote controller WHT BLK Optional Remote controller wiring Field supply Ground Ground Power supply Single phase 230 208 V Power supply Single phase 230 208 V Fig 11 5 ...

Страница 108: ...ctor and use the wire joint to connect the wire from the remote controller 2 Connect the indoor units U1 U2 and the outdoor units 1 2 Connect the other outdoor units and indoor units with different refrigerant systems in the same way Connect the inter unit control wiring to the indoor units U1 U2 for each refrigerant system Inter unit control wiring 1 2 1 2 1 L2 U1 RC U2 L1 1 2 1 2 2 L2 U1 RC U2 L...

Страница 109: ... Press the remote controller timer time button and button simultaneously Hold for 4 seconds or longer Then press the button Item code AA appears All systems automatic address setting Automatic address setting is performed in sequence for all outdoor units from No 1 to No 30 When automatic address setting is completed the units return to normal stopped status To select each refrigerant system indiv...

Страница 110: ...at the selected indoor unit Confirm that correct fan is operating and indicate address on the indoor unit Press the button again to return to the normal remote controller mode For details refer to the separate handbook 11 8 6 Main sub remote controller control Control using 2 remote controller switches Main sub remote controller control refers to the use of 2 remote controllers to control 1 indoor...

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