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1.1 Identification the warning signs

Danger

This term defines a high risk of danger, which can

lead to death or serious injury, if not avoided.

Warning

This term defines a hazard which could cause a risk

to the machine and its operation, if it is not taken into

account

Dangerous area

This symbol, in combination with a keyword,

characterises hazards that could lead to death or

injury.

Dangerous voltage

This symbol, in combination with a keyword,

characterises dangers associated with the voltage

and provides information on voltage protection.

Property damage

This symbol, in combination with the keyword

ATTENTION

, characterises dangers to the machine.

1.2 General points

This operating and installation manual contains important

instructions to follow for the fitting, operation and maintenance

of the SANIFOS

pumping station. Observing these instructions

is essential for safe operation and prevents personal injury and

property damage. Please observe the safety instructions in all

the sections.

Before fitting and commissioning the pumping station, qualified

staff/the operator concerned must read and understand all

these instructions.

WARNING

Содержание SANIFOS 110 P

Страница 1: ...Operating Installation manual SANIFOS Pumping station for waste water floor standing or underground 1803EN 08 19 SANIFOS 110 P SANIFOS 280 SANIFOS 610 SANIFOS 1300 EN ...

Страница 2: ...MART Control unit pg 24 6 7 Option of connection to an external alarm pg 26 6 8 Remote wireless alarm box pg 27 delivered with SANIFOS 610 and SANIFOS 1300 7 COMMISSIONING pg 27 7 1 Prerequisites for commissioning pg 27 7 2 Application limit pg 27 7 3 Starting and stopping pg 28 7 4 Starting frequency pg 28 7 5 Commissioning with the control box pg 28 7 6 Operations required for commissioning pg 2...

Страница 3: ...rried out by a qualified electrical engineer The device s power supply must be connected to ground class I and protected by a high sensitivity differential circuit breaker 30 mA Devices without plugs must be connected to a main switch on the power supply which disconnects all poles contact separation distance of at least 3 mm The connection must be used exclusively to provide the power to the prod...

Страница 4: ...ociated with the voltage and provides information on voltage protection Property damage This symbol in combination with the keyword ATTENTION characterises dangers to the machine 1 2 General points This operating and installation manual contains important instructions to follow for the fitting operation and maintenance of the SANIFOS pumping station Observing these instructions is essential for sa...

Страница 5: ...nual 1 4 Qualification and training of staff Commissioning and maintenance of this device must be performed by a qualified professional ask us Please refer to the installation standard EN 12056 4 when installing the station inside the house or to EN 752 if the station is installed outside the house 1 5 Safety instructions for maintenance inspection and installation Any alteration or modification o...

Страница 6: ... available on the site so it can be accessed by qualified staff and the operator These operating instructions must be retained by the operator 1 6 Risks and consequences of non compliance with the operating manual Failure to comply with this operating and installation manual will result in the loss of warranty rights and rights to damages 2 TRANSPORT TEMPORARY STORAGE RETURN DISPOSAL 2 1 Receiving...

Страница 7: ...e to the pumping station Clear the pumping station s blocked openings at the time of the installation 2 4 Returns Properly drain the pumping station Rinse and decontaminate the pumping station especially if it has transported harmful explosive hot or otherwise dangerous liquids 2 5 Disposal at the end of life At the end of its life this product must be returned to a dedicated collection point It c...

Страница 8: ... vent socket 75 mm 2 hose clamps 2 pipe seals DN 50 and DN 100 A 30 cm height extension is available for the SANIFOS 280 see page 10 SANIFOS 610 On a pallet SANIFOS 610 litre tank with cover and sealing ring Hydraulic pre assembled in the tank including single pump model 1 shut off valve 1 non return valve 2 pump model 2 shut off valves 2 non return valves and 3 floats directly installed in the ta...

Страница 9: ...he ventilation duct external diameter 75 mm or 100mm on the SANIFOS 1300 allows the tank to always remain at atmospheric pressure 1 ventilation hole on the SANIFOS 110 P SANIFOS 280 SANIFOS 610 and 4 ventilation holes on the SANIFOS 1300 pumping station 3 4 1 SANIFOS 110 P SANIFOS 280 and SANIFOS 610 single pump model Operating mode Effluents enter the pumping station through the horizontal and ve...

Страница 10: ... supply Single phase 220 240 V 50 60 Hz Single phase 220 240 V 50 60 Hz Single phase 220 240 V 50 60 Hz Single phase 220 240 V 50 60 Hz Single phase 220 240 V 50 60 Hz Motor power consumption 1 x 1500 W 1 x 1500 W 1 x 1500 W 1 x 1500 W 1 x 1500 W Maximum intensity absorbed 6 A 6 A 6 A 1 x 6 A 1 x 6 A Tank specifications Volume of the tank 110 litres 280 litres 280 litres 610 litres 610 litres Tank...

Страница 11: ...W 2 x 1500 W 2 x 1500 W 2 x 2800 W Maximum intensity absorbed 2 x 6 A 2 x 6 A 2 x 6 A 2 x 6 A 2 x 6 A 2 x 7 A Tank specifications Volume of the tank 610 litres 610 litres 610 litres 1300 litres 1300 litres 1300 litres Tank materials polyethylene polyethylene polyethylene polyethylene polyethylene polyethylene FEA without extension FEA with extension 325 610 mm 725 1010 mm 325 610 mm 725 1010 mm 32...

Страница 12: ...10 3 4 5 Product dimensions 535 ext Ø 75 i n p u t i n p u t SANIFOS 110 P ...

Страница 13: ...11 input drilling zone input drilling zone anchor points anchor points SANIFOS 1300 EXTENSION SANIFOS 1300 Discharge DN50 Ventilation Ventilation Discharge DN50 i n p u t ...

Страница 14: ... trap Rain water 3 6 Noise level The noise level depends on the fitting conditions and operating point This sound pressure level Lp is less than 70 dB A 4 PREPARATION OF THE TANK The tank is delivered with hydraulic pipes mounted inside When preparing the tank check their presence The pump is delivered separately and must be installed inside the tank 4 1 Preparation for the water inlet pipe SANIFO...

Страница 15: ...ng maintenance of the device Slide the pumps on the guide bars to the bottom of the tank 4 3 Electrical wiring 4 3 1 Wiring of pumps and floats Use of waterproof terminal blocks SANIFOS 280 SANIFOS 610 and SANIFOS 1300 The connection with the waterproof terminal block makes it possible when servicing the submersible pumps not to disconnect the power cables and not to pull the 10 m cable through th...

Страница 16: ...14 Preparing the terminal blocks 5 POLES 5 POLES Screw terminals ...

Страница 17: ...ands side outlet of the cables on the tank Locate the pre holes specially for the passage of the cable glands present on the tank About SANIFOS 610 and SANIFOS 1300 5 pre holes Passage of float cables through cable glands PG 11 Make a hole ø 17 mm Insert the cable gland with a silicone thread Tighten the inside nut Passage of motor cables through cable glands PG 13 Make a hole ø 19 mm Insert the c...

Страница 18: ...stations must be ventilated The pumping station must always be ventilated so that the tank is always at atmospheric pressure The ventilation must be completely free and air must flow in both directions no diaphragm valve fitted The vent pipe must not be connected to the vent pipe on the inlet side of a grease trap Connect the ventilation duct Ø ext 75 SANIFOS 110P 280 and 610 or Ø ext 100 SANIFOS ...

Страница 19: ...r Flexible reinforced type HDPE NOTE To prevent the risk of back flow of water from the sewer install the discharge pipe in a loop so that its base at the highest point is located above the back flow level Improper fitting of the discharge pipe Leaks and flooding in the installation room The pumping station must not be used as a support point for piping Donotconnectotherdrainpipestothedischarge pi...

Страница 20: ...p located above the back flow level back flow is avoided Please note Unless otherwise specified locally the back flow level is the level of the highway roads pavement etc Extend this line after the non return loop through a larger diameter pipe Provide a sump to drain the room The installation of an auxiliary pump for possible drainage of the plant room for floods is recommended The pumping statio...

Страница 21: ...harge of greasy effluents the use of a degrease tap is essential Wastewater other than those mentioned above for example of artisanal or industrial origin must not be discharged into the pipes without prior treatment The pumping station purchasing adviser and the installation company must have a perfect knowledge of the nature of the soil of any presence of ground water in order to define the civi...

Страница 22: ...oor mixture the space between the tank and the pit must be at least 20 cm NOTE Ensure all pump preparation and piping connection work has been completed before burying the tank 5 3 Adjusting the height of the cover to the ground The non slip cover is is screwed SFA can optionally provide a 300 mm extension for SANIFOS 280 model a 400 mm extension for SANIFOS 1300 and SANIFOS 610 models It is forbi...

Страница 23: ...ing plate 1 Name of the pumping station 2 Name of the control box 3 Supply voltage 4 Power consumption of the engines 5 Frequency 6 Protection index 7 Date of production 1 2 3 4 5 6 7 The SANIFOS 610 and SANIFOS 1300 pumping stations come as standard with the SMART remote control unit KEY 1 Current disconnector 2 Access the menu 3 Returns 4 Menu navigation 5 Activation deactivation of the pumps 6 ...

Страница 24: ...C 6 5 Connecting the control unit On the SANIFOS 610 and the SANIFOS 1300 the motor and float cables must be connected to the SMART control box Preparation of the conductive wires Connector Conductor PE N L 1 2 3 Disassembly length y mm 33 25 Stripping length x mm 8 8 It is imperative to respect the colours of the cables when making the connections so as not to cause a malfunction Connectors wirin...

Страница 25: ...In order to avoid tensile forces it is recommended to Fold the cable as recommended opposite Cut the cable to the proper length Strip cables and wires Connection to the SMART control unit Pump 1 Pump 1 Pump 2 Pump 2 OFF Low level float ON High level float ALARM Alarm float Closing the connector Tightening torque 1 5 2 nm Opening the connector Tightening torque 0 5 nm DIN 5264 A Assembling the conn...

Страница 26: ...ate each pump independently Press and hold for 5 seconds to deactivate the pump The LED turns red and a cross is displayed on the shut down pump Press again for 5 seconds to reactivate the pump the led will turn green and the cross will turn off P1 P1 P2 P2 U 234V 10 46 27 I1 0 0A I2 0 0A AC Alarms display A special window giving the alarm type and the alarm time remains open As soon as the fault ...

Страница 27: ...SCH 1 Enter the menu 3 Press to select language 4 Return 2 Switch to next menu language selection P1 P2 10 47 10 AC LOGS Alarm list Time pump 2 Consulting the log Enter the history 2 1 List of alarms P1 P2 10 47 10 AC LOGS 10 47 18 AC ALARM No AC 29 DECEMBER 2016 10 52 32 Indication of the type of alarm Date and time of last alarm To the next alarm To the previous alarm Option to view alarm histor...

Страница 28: ... time Parameter required for alarm management history and maintenance periods The date and time will be saved as soon as they are validated with OK Up and down arrow to increase or decrease Left and right arrow to change from day to month to year to hour to minute until OK which will validate the entry SETTINGS 10 48 20 AC P1 P2 10 48 30 AC 29 DECEMBER 2016 10 h 48 mn 30s OK Hour Date P1 P2 10 47 ...

Страница 29: ... commissioning the pumping station make sure that the electrical connection for the pumping station and all protective devices has been correctly performed The pump and all protective devices are connected correctly The safety instructions have been followed The operating characteristics have been checked The regulations in force at the place of installation are complied with 7 2 Application limit...

Страница 30: ...ove freely 7 4 Starting frequency To prevent engine overheating and excessive stress on the engine seals and bearings limit the number of starts to 10 per hour 7 5 Commissioning with the control box 7 6 Operations required for commissioning 1 Perform a functional and sealing test of the pumping station once the hydraulic and electrical connections are made check the connections for leaks by runnin...

Страница 31: ...discharge fluids that may be harmful to health must be decontaminated If necessary wear a mask and protective clothing WARNING Work performed on the pumping station by unqualified staff Risk of injury Repairs and maintenance must be performed by specially trained staff Observe the safety and basic instructions WARNING Pumped fluids harmful to health Dangerous for people and the environment Pumping...

Страница 32: ... then the cover Check that the tank is level Check that there is no deformation crushing or cracking of the tank Check the internal cleanliness of the tank no soil no sand Check the tightness of the valve connections Check that the discharge diameter is appropriate for the installation Check that the installation location of the SANIFOS station respects a slope of gravity discharge of the effluent...

Страница 33: ...gly Check that the data has been correctly recorded by the SMART box log pumping time 9 2 Checklist for commissioning SANIFOS pumping stations Any maintenance performed on the SANIFOS pumping station must be carried out by qualified personnel It is advisable for the user of the SANIFOS pumping station to enter into a maintenance contract at the time of commissioning If this is not the case contact...

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Страница 36: ...l 34 93 544 60 76 Fax 34 93 462 18 96 Portugal Tel 35 21 911 27 85 Fax 35 21 957 70 00 Suisse Schweiz Svizzera Tel 41 0 32 631 04 74 Fax 41 0 32 631 04 75 Benelux Tel 31 475 487100 Fax 31 475 486515 Sverige Tel 08 404 15 30 Norge Tel 08 404 15 30 Polska Tel 4822 732 00 33 Fax 4822 751 35 16 POCC ИЯ Tel 495 258 29 51 Fax 495 258 29 51 Česká Republika Tel 420 266 712 855 Fax 420 266 712 856 România ...

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