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4-8

Summary of Product

Samsung Electronics

Service Manual

4.2.6 Fuser

There are two methods of fusing toner onto the paper: the existing heat lamp process and the Q-PID process
developed by Samsung. ML2250 export models, both 110V and 220V, use the heat lamp process.

This consists of a heat lamp, heat roller, pressure roller, thermistor and thermostat. By use of heat and pressure
toner is caused to melt and adhere to the paper surface in order to complete the printing process.

4.2.6.1 Thermistor and Thermostat

The thermistor is used to detect the temperature of the heating unit and feeds this information into the main
processor
If the heat lamp becomes too hot the Thermostat cuts off the power to the lamp in order to prevent over-heating
and any potential fire hazard is removed.

4.2.6.2 Heat roller

The heat roller transfers the heat from the heat lamp to the paper. The surface of the heat roller is coated with
Teflon so that toner does not stick to the surface.

4.2.6.3 Pressure roller

A pressure roller mounted under the heat roller is made of a silicon resin and the surface is also coated with
Teflon. When a paper passes between the heat roller and the pressure roller the toner powder is meted and
adheres to the surface of the paper permanently.

4.2.6.4 Safety features

To prevent overheating
- 1st protection device: Hardware cuts off when overheated
- 2nd protection device: Software cuts off when overheated
- 3rd protection device: Thermostat cuts off mains power to the lamp.

Safety device
- Fuser power is cut off when the front cover is opened
- LSU power is cut off when the front cover is opened
- The temperature of the fuser cover's surface is maintained at less than 80ºC to protect the user and a caution

label is attached where the customer can see it easily when the rear cover is opened.

4.2.7 LSU (Laser Scanner Unit)

This is the core of the laser printer. It converts the video data received from the computer into an electrostatic
latent image on the surface of the OPC drum. This is achieved by controlling the laser beam and exposing the 
surface of the OPC drum to the laser light. A rotating polygon mirror reflects the laser light onto the OPC and each
side of the mirror is one scan line. The OPC drum turns as the paper feeds to scan the image down the page.

The /HSYNC signal is created when the laser beam from LSU reaches the end of the polygon mirror and this 
signal is sent to the controller. The controller detects the /HSYNC signal to adjust the vertical line of the image on
paper. In other words after the /HSYNC signal is detected the image data is sent to the LSU to adjust the left 
margin on the paper.

Содержание ML-2251N

Страница 1: ...mary of Product This chapter describes the functions and operating principals of the main components 4 1 Printer Components 4 1 1 Front View Output Support Top output tray Face down Control Panel Power switch Paper level indicator Tray Multi Purpose Feeder Front Cover ...

Страница 2: ...4 2 Summary of Product Samsung Electronics Service Manual 4 1 2 Rear View Rear output tray Face up Power receptacle Parallel port USB port ...

Страница 3: ...ing In Manual Feed mode if there is no paper in the Manual Feeder the On Line Error LED blinks red Load paper into the Manual Feeder and the LED stops blinking If the printer is receiving data the On Line Error LED slowly blinks green If the printer is printing the received data the On Line Error LED blinks green quickly If you press the Cancel button in Ready mode this LED is on and the Toner Sav...

Страница 4: ...press and hold this button for about 10 seconds until all LEDs turn on and release After cleaning the printer one cleaning sheet is printed Canceling print job Press this button during printing The On Line Error LED blinks while the print job is cleared from both the printer and the computer and then return to Ready mode This may take some time depending on the size of the print job In Manual Feed...

Страница 5: ...Bi polar 2 phase motor It drives the OPC Paper Pick up and paper feed rollers using a gear train mechanism d Image development unit Using a Laser Scanning Unit LSU this section of the mechanism creates the image on the OPC drum part of the integrated toner cartridge e Image transfer unit The function of the this unit uses High Voltages supplied by the HVPS to move the image from the developer unit...

Страница 6: ...tronics Service Manual 4 2 2 System Layout PIC K R L S U Toner Cartridge PR Fuser EXIT Sensor OPC CR DR SR TR FR 1 1 2 2 3 6 3 4 Cassette Manual Feeder Transfer Roller 5 6 5 Fuser LSU Laser Scan Unit Toner Cartridge 4 MP Sensor MP Sensor ...

Страница 7: ...he amount of paper remaining 3 Pick up roller The pickup roller is used to pick up and feed paper into the printer It also is used to remove any static charge on the paper 4 MP tray The Multi purpose tray is used to hold non standard paper sizes and special media envelopes transparencies etc There is an MP paper empty sensor It uses a friction pad method to ensure paper separation and can hold a m...

Страница 8: ...eres to the surface of the paper permanently 4 2 6 4 Safety features To prevent overheating 1st protection device Hardware cuts off when overheated 2nd protection device Software cuts off when overheated 3rd protection device Thermostat cuts off mains power to the lamp Safety device Fuser power is cut off when the front cover is opened LSU power is cut off when the front cover is opened The temper...

Страница 9: ...eveloping Method Non magnetic 1 element contacting method Toner Non magnetic 1 element shatter type toner The life span of toner 5 000 sheets ISO19752 standard Toner remaining amount detecting sensor No OPC Cleaning Film OPC using an electro static cleaning process Management of waste toner Collected using an electro static process and retained within the toner cartridge no waste toner to dispose ...

Страница 10: ... main board from the power supply PBA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 8 LOW DROP FIXED AND ADJUSTABLE POSITIVE VOLTAGE REGULATORS LD1117DT U1 LOW POWER DUAL BIPOLAR COMPARATORS LM393D U2 SPREAD SPECTRUM CLOCK GENERATOR CY25811 U4 CPU X TAL 12MHz OSC1 SDRAM K4S641632H U6 U15 LOW VOLTAGE HEX INVERTER WITH 5V TOLERANT SCHMITT TRIGGER INPUTS 74LCX14 U7 MOTOR DRIVER A3977SLP U9 GRAPHIC PROCES...

Страница 11: ...ller Motor Control Unit Motor Speed Lookup Table Memory 128 x 16 x 2 Pulse Width Modulation Unit 4 Channels are supported ADC Interface Unit 3 ADC Channels are available ADC Core ADC8MUX8 maximum clock frequency 3 MHz USB 2 0 Interface Package 272 pins PBGA Power 1 8V Core 3 3V IO power operation Speed 166MHz core ARM946ES operation 60MHz bus operation 4 3 2 Memory The ML2250 has Flash ROM and DRA...

Страница 12: ...ec after paper is fed a paper jam0 occurs Red ERROR LED is lit 4 3 5 4 Toner Remain Sensing The ML2250 does not have a toner sensor fitted 4 3 5 5 Paper Exit Sensing This detects that paper exits cleanly from the set using an exit sensor on the engine board and actuator on the frame The CPU detects the on off time of the exit sensor and normal operation or jam status is reported If a Jam 2 error o...

Страница 13: ...e while controlling the fusing process the error stated in the table occurs For the domestic model the Q PID method has been applied Error Type 4 3 5 10 LSU The LSU consists of the LD Laser Diode and the polygon motor control When the printing signal occurs the LD is turned on and the polygon motor is enabled When the light sensor detects the beam Hsync occurs When the polygon motor speed becomes ...

Страница 14: ...V and 24VS supplies to the main and other PBAs The HVPS creates the high voltage of THV MHV Supply Dev and supplies it to the toner cartridge The CPU is used to modify some of these voltage settings to provide the ideal voltages to create the image The HVPS part uses the 24V and outputs the high voltage for THV MHV BIAS and the outputted high voltage is supplied to the toner OPC cartridge and tran...

Страница 15: ... Duty cycle of the THV PWM Signal 10 Duty 650V 90 Duty 5KV 5 2 Charge Voltage MHV Input Voltage 24 V DC 15 Output Voltage 1 3KV 1 8KV DC 50V Output Voltage Rise Time 50 ms Max Output Voltage Fall Time 50 ms Max Output Loading range 30 MΩ 1000 MΩ Output Control Signal MHV PWM CPU is HV output when PWM is Low 3 Cleaning Voltage THV The Transfer Voltage is not output because the THV PWM is controlled...

Страница 16: ...AC 90V 135V AC 198V 264V EXP version Rated Frequency 50 60 Hz Frequency range 47 63 Hz Input Current Under 4 0A rms 2 0A rms When the fuser lamp is off and input output voltages are in range 2 Rated Output Power 3 Consumption Power NO Item CH1 CH2 CH3 System 3 3V 5V 24V 1 Stand By 1 0A 0 07A 0 4A AVG 55 Wh 2 PRINTING 1 0A 0 14A 2 0A AVG 280 Wh NO Item CH1 CH2 CH3 Remark 1 Channel name 3 3V 5V 24 0...

Страница 17: ...paper enters the set but it does not reach the feed sensor in certain time due to slip etc After the picking up cycle if the feed sensor is not on re pick up After re picking up if the feed sensor is not on after certain time it is JAM 0 Even though the paper reaches to the feed sensor the feed sensor is not ON This is an indication that the leading edge of the paper has already passes the feed se...

Страница 18: ...4 18 Summary of Product Samsung Electronics Service Manual MEMO ...

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