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Sames Inocoat Inotransfer, Инструкция по эксплуатации

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11

Member of Exel group

DRT6454 

B - 2023/06

2. Introduction

2.1. General

The 

Inotransfer 

powder transfer pump is designed for the transport of powder paint, ideally for an automatic 

powder coating plant, to supply new powder to a fluidized bed tank. It can also be used for the evacuation of recycled 

powder, such as hopper bottom, tank bottom, etc...

2.2. Description

Component

Function

Powder drawing rod

Powder suction cane

Electropneumatic box

Box containing electrical and pneumatic equipment

Transfer Pump

Sleeve Powder Transfer Pump

Powder drawing 
rod

Transfer Pump

Electropneumatic box

Содержание Inocoat Inotransfer

Страница 1: ...Instruction manual DRT6454 B 2023 06 Inotransfer...

Страница 2: ...any form whatsoever and all use or communication of its contents are forbidden without express written authorisation from Sames The descriptions and characteristics mentioned in this document are sub...

Страница 3: ...uction tool Our network of experts is continuously trained and qualified to provide our customers with technical expertise on the liquid or powder installations in which our equipment is integrated Th...

Страница 4: ...4 1 2 Vibrator connection 16 4 1 3 External control and electrical connection 17 4 2 Pneumatic diagram 19 5 Start up 20 5 1 Tools 20 5 2 Installation 20 5 2 1 Electrical connections 20 5 2 2 Ground co...

Страница 5: ...of Exel group 7 Troobleshootings 26 8 Spare parts list 27 8 1 Inotransfer 28 8 2 Inotransfer pump 29 8 3 Drawing rod 30 9 Revision index History 31 10 Appendices 32 10 1 EU and UK Declarations of conf...

Страница 6: ...54 B 2023 06 1 Health and safety instructions This manual contains links to the following operating instructions see DRT7168 for accessories 1 1 Marking The Inotransfer is intended for use out of an e...

Страница 7: ...pheres Warning Flammable material Warning Corrosive subtance Warning Toxic material Warning Harmful products No access for people with active implanted cardiac devices Wear ear protection Wear a face...

Страница 8: ...g a pacemaker does not use the equipment and does not enter the projection area High voltage can cause the pacemaker to malfunction This equipment may be hazardous if it is not used disassembled and r...

Страница 9: ...l the problem has been identified and resolved 1 5 Important recommendations 1 5 1 Ambient temperature The Inotransfer equipment is designed to normally operate at an ambient temperature comprised bet...

Страница 10: ...not cover damage resulting from the customer s negligence or inattention incorrect use failure to follow procedures accidents such as collision with external objects or similar events flooding earthqu...

Страница 11: ...g plant to supply new powder to a fluidized bed tank It can also be used for the evacuation of recycled powder such as hopper bottom tank bottom etc 2 2 Description Component Function Powder drawing r...

Страница 12: ...upply unit 24 V Venturi Vacuum pump Terminal block Electrical terminal block A Solenoid valves 3 2 Solenoid valves for piloting sleeve valves B Solenoid valves 3 2 Solenoid valves for blower suction s...

Страница 13: ...ge 100 240 VAC single phase Max vibrator drive power 50 W Operating temperature 0 C 40 C Pneumatical data Quick release coupling Diam 8 mm Inlet pressure 7 bar 1 Air consumption in pump mode 450 Nl mi...

Страница 14: ...possible to the powder container The container must be either vibrated to facilitate the flow of the powder and avoid any cratering or fluidized The pump must be installed vertically and the circulat...

Страница 15: ...ams 4 1 1 General distribution connection DES09046 N 031 L1 L L PE N 031 N01 CUST_C CUSTOMER CABINET 1 2 3 4 5 6 031Q1 16A 036Q1 1 032 2 X230V_CUST 1 BU 1CUST_C TPCB 036Q1 3 032 2 2 BN 032 2 PE GNYE P...

Страница 16: ...on DES09047 032 L12 U11 032 L12 032 N01 032 L11 U11 031Q1 2 031 10 031Q1 4 031 10 031 11 EXT_PL EXTERIEUR PANEL M 1 VIBRATOR VIBRATOR OPTION 45VA U1 U2 032M1 032X1 1 aM N 1 2 032F1 10x38 32A 1 2 3 4 5...

Страница 17: ...H I N G S L E E V E V E A L O W E R 1 2 K KKPV3 PV3 051 7 V A V A L V E V E B U S H I N G S L E E V E V E B U P P E R 1 2 K KKPV2 PV2 051 7 V A V A L V E V E B U S H I N G S L E E V E V E B L O W E R...

Страница 18: ...xternal command to start the start cycle it is necessary to set the selector switch start cycle on the front panel to 0 DES08014 EX EXTERN RNAL COMM MMAND 041 03 24V 041 03 041 8 0 I 041S3 24 24V 1 04...

Страница 19: ...8 9A 8 10 KH24A 8 10 2A 6 8 20A 6 8 1A 8 10 KH23 E PV4 B 6 8 KH23 D PV2 B 6 8 KH23 C PV3 B 6 8 KH23 B PV1 B 6 8 8 10 VP1 FIPV1 5 6 4 2 3 1 KH23 2 1 EMERSON SPV1 FIPV3 5 6 4 2 3 1 SPV3 FIPV2 5 6 4 2 3...

Страница 20: ...nsfer transfer pump must be installed as close as possible to the container to be drawn from and out of the explosive area 5 2 1 Electrical connections The electrical connection is made by the power c...

Страница 21: ...factory set to 0 5 s This setting provides the best powder flow performance These settings are accessible via the timer relay they can be increased but not reduced 5 3 2 Setting the pressure Setting t...

Страница 22: ...s equipment 6 2 Cleaning 6 2 1 Procedure A Cleaning the cart Every 1 000 hours or twice a year Clean the outside of the cart and box Make sure there is no powder build up Check that there is no powder...

Страница 23: ...s out of the pump The cleaning cycle allows the filter elements to be cleaned thus avoiding early wear It is advisable to start cleaning cycles regularly even if only one shade is used 6 3 Replacement...

Страница 24: ...p body A Remove the sleeve G spacer sleeve F sleeve cones E and seals D assemblies from the pump body Remove the sleeve interface sockets I and seals H from the pump body A Remove the porous tubes J f...

Страница 25: ...cone E at one end of the sleeve G Press the spacer sleeve sleeve assembly vertically onto the cone against a flat surface rotating the cone E to press it firmly into the sleeve G Do the same on the o...

Страница 26: ...ean ing mode Sleeves filters or gaskets are damaged Replace sleeves and or filter elements and or gaskets Insufficient powder flow rate Air intake at filter elements and or sleeves Check o rings sleev...

Страница 27: ...not necessary On the other hand if the stop is not possible the 1st emergency parts will be kept in stock Wearing parts Wearing parts are consumable components such as O rings that undergo regular de...

Страница 28: ...vel for spare parts 910029983 Inotransfer assembly 1 1 900020500 Inotransfer pump box 1 1 1 160000274 Protective filter 4 1 2 2 110002919 Timer relay 1 1 3 110002918 Power supply 24 V 1 1 4 220000660...

Страница 29: ...vel for spare parts 910023986 Transfer pump 1 1 1 130000885 10 8 elbow fitting 2 1 2 900018836 Porous tube 2 1 2 3 160000077 Seal 8 1 2 4 900015902 Sleeve interface socket 4 1 2 5 900016947 Spacer sle...

Страница 30: ...06 8 3 Drawing rod Level 1 1st emergency parts Level 2 Wearing parts Item Part Number Description Qty Unit of sale Maintenance level for spare parts 910029984 Drawing rod assembly 1 1 1 900017738 Tran...

Страница 31: ...ry Created by Checked by G Fournel Approuved by S Court Date By Index Purpose of the modification and location 2020 12 S Court A First issue 2023 06 O Aubin B UKCA Marking Change of identity and logo...

Страница 32: ...32 Member of Exel group DRT6454 B 2023 06 10 Appendices 10 1 EU and UK Declarations of conformity...

Страница 33: ...facturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation 2 Equipment type Pompe de transfert poudre powder transfer pump Inotransfer 3 Applicabl...

Страница 34: ...pplicabili Directivas aplic veis Obowi zuj ce dyrektywy Toepasselijke richtlijnen Platn sm rnice Till mpliga direktiv G ldende direktiver Sovellettavat direktiivit Kohaldatavad direktiivid Piem rojam...

Страница 35: ...acturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation 2 Equipment type Pompe de transfert poudre Powder transfer pump Inotransfer 3 Applicable...

Страница 36: ...irectivas aplicables Direttive applicabili Directivas aplic veis Obowi zuj ce dyrektywy Toepasselijke richtlijnen Platn sm rnice Till mpliga direktiv G ldende direktiver Sovellettavat direktiivit Koha...

Страница 37: ...otic applicators pumps and dosing machines We offer solutions at the cutting edge of technological innovation serving industrial efficiency for the most challenging customers and environmentally frien...

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