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SAMES KREMLIN Inogun A, Руководство пользователя

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SAMES KREMLIN Inogun A Скачать руководство пользователя страница 30

 

Index revision : B - September 2020

30

7133

6.2.   Preventive maintenance

These maintenance operations can be performed online. Before any intervention, refer to the 

health and safety instructions 

 

(

see § 1.5 page 8

).

6.2.1.  Procedure A1: Projector cleaning

WARNING :  All cleaning operations should only be carried out with compressed air expanded 

to a maximum pressure of 2.5 bar, a cloth or possibly a brush. Never use water or 

solvents to clean the equipment.

WARNING :  Always wear safety glasses.

 

Work in a well-ventilated area when using solvents.

 

• Clean the projector with compressed air every 8 hours.

Содержание Inogun A

Страница 1: ...Index revision B September 2020 1 7133 User manual SAMES KREMLIN SAS 13 Chemin de Malacher 38240 MEYLAN FRANCE Tel 33 0 4 76 41 60 60 www sames kremlin com Inogun A FCC Standard and Robotic Versions...

Страница 2: ...offers training courses in the operation and maintenance of your equipment A catalogue is available on request Choose from a wide range of courses to acquire the skills or knowledge that is required t...

Страница 3: ...vity center for robotic versions 18 3 2 1 Robotic Single 60 Inogun A 18 3 2 2 Robotic Twin Convergent 60 Inogun A 19 3 2 3 Robotic Twin Parallel 60 Inogun A 20 3 3 General characteristics 21 3 4 Air c...

Страница 4: ...ergent Inogun A projector 45 8 5 Robotic Twin Parallel Inogun A projector 47 8 6 Barrel assembly 49 8 6 1 Powder tube assembly 50 8 6 2 Protective cover assembly 51 8 7 Holding flange assembly 52 8 8...

Страница 5: ...2 No 61010 1 12 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements Third Edition ANSI ISA 61010 1 3rd Edition Safety Requirements for...

Страница 6: ...igh mechanical hazard risk WARNING For Electrostatic Finishing Applications using Class II spray material when config ured according to 800004734 this statement may be abbreviated to read For Electro...

Страница 7: ...ogun A projector P N 910030101 Equipped barrel P N 910028708 Equipped Rear body P N 910028710 Electrode support P N 910027640 Low voltage cable 30 m P N 900018168 Robotic support R f 900018581 Robotic...

Страница 8: ...e two points and it is also his responsibility to make sure that all operators have read and understood the user manuals for any peripheral electrical equipment present in the powdering area 1 5 Warni...

Страница 9: ...N 50177 This must be checked regularly 6 All conductive structures such as floors powder spray station walls ceilings barriers bar riers parts to be painted powder dispensing tank placed in or near th...

Страница 10: ...rried out in mechanically ventilated areas 13 Inside the booth it is forbidden to use naked flames glowing objects or devices likely to produce sparks It is also forbidden to store flammable products...

Страница 11: ...ems See 5 4 4 in standard EN50177 The safe high voltage disconnection must be tested for operation under controlled voltage and under constant voltage See 5 2 2 and 5 2 2 1 in standard EN50177 The dis...

Страница 12: ...0177 2D category devices See 5 2 2 5 2 2 2 et 6 3 in standard EN50177 Protection against discharge energy which is too high See 5 2 3 in standard EN50177 Protection against cleaning product inflamma t...

Страница 13: ...devices could result in a risk of fire expose the personnel to serious injury and damage the equipment WARNING The electrostatic projection systems must be equipped with an automatic fire extin guishi...

Страница 14: ...MES KREMLIN or a SAMES KREMLIN con trol system modified by a third party without written permission from an authorized SAMES KREMLIN technical agent accidents such as collision with external objects o...

Страница 15: ...ontrols both the high voltage and the powder output of the projector connected to it These two indis sociable elements constitute a powder coating equipment Pre programmed voltage and current settings...

Страница 16: ...Index revision B September 2020 16 7133 DES07484 DES07485 DES07483 Robotic Twin Convergent Inogun A Robotic Single Inogun A Robotic Twin Parallel Inogun A...

Страница 17: ...Index revision B September 2020 17 7133 3 Characteristics 3 1 Dimensions mm 1046 410 361 30 DES07279 DES07280 1423 467 40 50...

Страница 18: ...tia axis and moments kg x mm2 measured to the gravity center Inertia moments kg x mm2 measured to the output C S Ix 0 00 0 75 0 67 Px 6123 60 Iy 0 00 0 67 0 75 Py 11078 18 Iz 1 00 0 00 0 00 Pz 16650 1...

Страница 19: ...ured to the gravity center Inertia moments kg x mm2 measured to the output C S Ix 0 01 0 88 0 48 Px 14739 80 Iy 0 03 0 48 0 88 Py 29969 01 Iz 1 00 0 01 0 03 Pz 30163 49 Ixx 89717 61 Ixy 96 04 Ixz 92 7...

Страница 20: ...m2 measured to the gravity center Inertia moments kg x mm2 measured to the output C S Ix 0 00 0 86 0 50 Px 16093 73 Iy 1 00 0 02 0 03 Py 32002 20 Iz 0 04 0 50 0 86 Pz 32387 88 Ixx 89532 18 Ixy 5 02 Ix...

Страница 21: ...ngle sup port 1 19 kg Robotic version projector weight with double convergent support 2 2 kg Robotic version projector weight with double parallel support 2 16 kg Maximum operating altitude 2000 m Max...

Страница 22: ...st be installed upstream of the compressed air supply of the Inocontroller or Inobox control modules This filter is sized according to the size of the installa tion SAMES KREMLIN recommends using a fi...

Страница 23: ...r 4 1 Electrical connections Pin 10 pin connector Inocontroller or Inobox side Pin 4 pin connector Inogun A side 1 Primary 1 HVU 1 HVU 1 Primary 2 Not connected 3 HVU 2 Primary 2 HVU 2 Primary 4 Not c...

Страница 24: ...hould be available for product installation and maintenance operations Screwdriver 0 6x3 5 Phillips screwdriver 0x75 5 mm hexagonal screwdriver Allen wrench 3mm Torque wrench Open end wrench 13 mm Tub...

Страница 25: ...n 5 2 1 Inogun A FCC version Place the index pin on the holding flange Pass the LV cable through the support tube Manually connect the LV cable and the air and powder hoses to the projector Align the...

Страница 26: ...rd Inogun A version Mounting assembly Place the rear support on the holding flange Secure with the 3 screws M4 x16 Place the O ring and sleeve on the LV cable Manually connect the cable to the projec...

Страница 27: ...to the projector 5 2 3 Installation of the counter electrode for the standard Inogun A version Remove the holding flange see 6 3 2 page 32 Separate the rear body from the projector to release the cap...

Страница 28: ...eath then the coupling and the robotic support Place the O ring and sleeve on the LV cable Manually connect the LV cable and then the air and powder hoses to the pro jector Place the robotic support o...

Страница 29: ...wder and the operating conditions Therefore the frequency of the interview indicated in the procedures below is only indicative As the SAMES KREMLIN equipment is used the user must create his own main...

Страница 30: ...e 1 5 page 8 6 2 1 Procedure A1 Projector cleaning WARNING All cleaning operations should only be carried out with compressed air expanded to a maximum pressure of 2 5 bar a cloth or possibly a brush...

Страница 31: ...ode support Clean the electrode support with com pressed air and also the deflector Make sure that there is no accumulation of powder Clean the powder passage duct by blowing with compressed air Befor...

Страница 32: ...f the air nipple Unscrew the air nipple with a 5 mm hexa gon wrench Replace if necessary 6 3 2 Procedure B2 Holding flange Unscrew the 4 M4x 20 screws with a 3 mm allen wrench and remove the holding f...

Страница 33: ...i nal and connector replace the rear body if necessary Installation Replace the rear body taking care not to pinch the wires Connect the ground wire press the wire against the protective cover assembl...

Страница 34: ...the powder tube with compressed air possibly the outside Check the condition of the O rings and powder tube replace if necessary Before reassembling the powder tube blow its housing in the direction o...

Страница 35: ...assem bly Check the condition of the O rings replace if necessary Remove the electrode blowing duct check its condition replace if necessary Reassembly WARNING For the reassembly of the protective co...

Страница 36: ...a multigrip pliers extract the HVU from the gun Replace the HVU apply a light coat of die lectric grease P N H1GSYN037 to the seal of the new HVU Position the HVU in the gun and push it to the stop Ti...

Страница 37: ...ing hose using compressed air Powder does not adhere to the part to be painted The part is not correctly grounded Ensure that the electrical resistance of the parts in relation to the ground sys tem i...

Страница 38: ...Index revision B September 2020 38 7133 8 Spare part list 8 1 Inogun A FCC DES07298 1 2 4 3 5 6 7 8...

Страница 39: ...21 Medium flat spray deflector see 8 9 1 page 54 1 1 1 3 910027640 Flat spray electrode support see 8 9 1 page 54 1 1 1 4 910028708 Barrel assembly see 8 6 page 49 1 1 3 5 910027298 Equipped rear body...

Страница 40: ...Item Part Number Description Qty Unit of sale Mainte nance level for spare part 910026238 Support tube assembly for Inogun FCC 1 1 3 1 900016089 Split ring 1 1 3 2 900016075 Inogun nut 1 1 3 3 J2FTDF4...

Страница 41: ...Index revision B September 2020 41 7133 8 2 Inogun A standard version DES07297 1 2 4 3 7 8 5 6 11 12 9 10...

Страница 42: ...0027640 Flat spray electrode support see 8 9 1 page 54 1 1 3 4 910028708 Barrel assembly see 8 6 page 49 1 1 3 5 910027298 Equipped rear body 1 1 3 6 910028159 Holding flange assembly see 8 7 page 52...

Страница 43: ...Index revision B September 2020 43 7133 8 3 Robotic Single Inogun A projector DES07462 1 2 4 3 7 8 5 6 9 10...

Страница 44: ...age 54 1 1 1 3 910027640 Flat spray electrode support see 8 9 1 page 54 1 1 3 4 910028708 Barrel assembly see 8 6 page 49 1 1 3 5 910027298 Equipped rear body 1 1 3 6 910028159 Holding flange assembly...

Страница 45: ...Index revision B September 2020 45 7133 8 4 Robotic Twin Convergent Inogun A projector DES07463 1 2 4 3 7 8 5 6 9 10...

Страница 46: ...page 54 2 1 1 3 910027640 Flat spray electrode support see 8 9 1 page 54 2 1 3 4 910028708 Barrel assembly see 8 6 page 49 2 1 3 5 910027298 Equipped rear body 2 1 3 6 910028159 Holding flange assemb...

Страница 47: ...Index revision B September 2020 47 7133 8 5 Robotic Twin Parallel Inogun A projector DES07464 1 2 4 3 7 8 5 6 9 10...

Страница 48: ...page 54 2 1 1 3 910027640 Flat spray electrode support see 8 9 1 page 54 2 1 3 4 910028708 Barrel assembly see 8 6 page 49 2 1 3 5 910027298 Equipped rear body 2 1 3 6 910028159 Holding flange assembl...

Страница 49: ...ty Unit of sale Mainte nance level for spare part 910028708 Barrel assembly 1 1 3 1 910028155 Powder tube assembly see 8 6 1 page 50 1 1 1 2 910028158 Protective cover assembly see 8 6 2 page 51 1 1 3...

Страница 50: ...embly Level 1 Standard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Item Part Number Description Qty Unit of sale Mainte nance level for spare part 910028155 P...

Страница 51: ...Unit of sale Mainte nance level for spare part 910028158 Protective cover assembly 1 1 3 1 J2CTPB510 O ring 1 1 1 2 J2FTDF078 O ring 1 1 1 3 250000370 Torx screw M3 x 5 zinc plated steel 1 1 3 X2BDVX0...

Страница 52: ...ance Level 2 Corrective maintenance Level 3 Exceptional maintenance Item Part Number Description Qty Unit of sale Mainte nance level for spare part 910028159 Holding flange assembly 1 1 3 1 X3AVSY123...

Страница 53: ...scription Qty Unit of sale Mainte nance level for spare part 1 910028711 Equipped counter electrode 1 1 3 2 910028547 Counter electrode connection 1 1 3 3 Q2HRDC052 Spring included in item 2 1 1 1 4 9...

Страница 54: ...3 Exceptional maintenance Item Part Number Description Qty Unit of sale Mainte nance level for spare part 1 900016321 Medium flat spray deflector 1 1 1 900019952 Narrow flat spray deflector option 1...

Страница 55: ...ber Description Qty Unit of sale Mainte nance level for spare part 910028485 Extended flat spray nozzle length 150 mm option 1 3 910028486 Extended flat spray nozzle length 300 mm option 1 3 1 9000187...

Страница 56: ...l for spare part 1 1409259 Round spray deflector Dia 16 mm white 1 1 1 900008026 HD Round spray deflector Dia 16 mm grey Option 1 1 1411500 Round spray deflector Dia 12 mm white Option 1 1 1409260 Rou...

Страница 57: ...0030942 Extended round spray nozzle length 450 Option 1 1 910029099 Extended round spray nozzle length 600 Option 1 1 1 900018745 Extended nozzle nut 1 1 3 2 1409259 Round spray deflector Dia 16 mm wh...

Страница 58: ...t used with Inogun A Item Part Number Description Qty Unit of sale Mainte nance level for spare part 200000412 Fixing nut 50 40 1 1 3 130002080 Fixing nut 40 40 1 1 3 Item Part Number Description Qty...

Страница 59: ...dapter is necessary in order to fix the Inogun A robotic projector whatever its ver sion on the robot to be equipped Interface diagram Item Part Number Description Qty Unit of sale Mainte nance level...

Страница 60: ...on locating A March 2020 Creation B Sept 2020 Addition of CSA marking applicable standards modification of LV cable length for Inogun A FCC addition of sleeve for robotic versions addition of spare pa...

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