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Unless stated otherwise all dimensions are in mm

Applications

4.49

HydraulicPowerPack(120Bar)

Steel sheet clad-

ding (BLUE colour

for 400V unit)

Remote

control

Oil filler cap

32 Amp,

400V plug

(5pin)

On/Off Unit

1/2’’ self sealing male

& female connectors

Oil level gauge

Cooling fan

air inlet

NOTE

Note

The Hydraulic Power Pack (120 Bar) (Product code: 595134) allows for two

SAFESCREEN® units to be lifted at one time.

WARNING

Warning!

BLUE cover indicates 120 Bar (400V) Hydraulic Power Pack.

WARNING

Warning!

The Hydraulic Power Pack (120 Bar) comes with link hoses. These MUST be used on

“Two Ram” mode to create a closed circuit. The link hoses do not need to be used if all

four rams are connected and two of them are safely placed and inner rods left free to

move.

WARNING

Warning!

Motor rotation MUST be correct. When looking at the fan rotation to be clockwise. If

motor rotates anticlockwise, an authorised electric engineer must switch wires of site

power supply. DO NOT make any changes in the power pack.

NOTE

Note

Voltage: 400V 3 phase, 32 Amp, 5 pin plug.

Oil type: biodegradable ISO46 (pour point: -15°C).

NOTE

Note

Control of the unit is by a switch box on a 9m lead. When not controlling the rams, the

unit should return to a neutral mode.

Содержание Hunnebeck Safescreen

Страница 1: ...Perimeter climbing screen system SAFESCREEN User guide...

Страница 2: ...Duty SHS 60x60x4 0mm 36 4 8 Brace RHS 60x100x3 6mm for application refer to 4 9 37 4 9 Brace HD RHS 100x60x5 0mm 37 4 10 Fixed Platform type 2 for application refer to 4 11 38 4 11 Fixed Platform HD 3...

Страница 3: ...anel 69 4 45 Connecting Box 70 4 46 Loading Platform Brace 100x60 71 4 47 Loading Platform Brace 60x60 72 4 48 Loading Platform Aluminium Tread Plate 73 4 49 Hydraulic Power Pack 120 Bar 74 4 50 Hydra...

Страница 4: ...to Main Frame 115 6 8 Fixing Panels to Main Frame 117 6 9 Loading Platform 123 6 10 Assembly check list 126 7 Transport Delivery 127 7 1 Unit types and requirements 127 7 2 Preparation for delivery Ad...

Страница 5: ...re there are working area restrictions pre assembled and delivered Units are assembled together with re usable bolted modular components SAFESCREEN units consist of two vertical frames and platforms f...

Страница 6: ...s H NNEBECK will communicate where risks to health and safety remain by including a Residual Risk Note on the drawing The note will be clearly visible and marked by the familiar black exclamation mark...

Страница 7: ...ility of the Assembly Instructions The Contractor has to ensure that the assembly instructions provided by the manufacturer or formwork supplier are available at the place of use Site personnel are to...

Страница 8: ...te in terms of safety considerations The safety installations which have possibly not been included in these representations must be available and must be in accordance with the latest regulations Ove...

Страница 9: ...of products in the interests of improvement or when required to comply with new regulations other safety guidances or industry advancements H NNEBECK reviews and updates its product guides from time...

Страница 10: ...10 Unless stated otherwise all dimensions are in mm Overview 2 Overview...

Страница 11: ...y guide the main frame and keep the unit in position Comes complete with pins and wires 595351 64 16 207 Wind Clamp Fixed to the Support Shoe Assembly Product code 595092 or the Support Shoe Extended...

Страница 12: ...595092 or the Support Shoe Extended Assembly Product code 595351 Supplied with the main component but can be ordered separately as a spare Split Pin is supplied with the pin and not coded 595107 0 25...

Страница 13: ...Main Channel 3 0 mm 5 000 m Main Channel 3 0 mm 3 000 m Main Channel 3 0 mm 2 500 m Main Channel 3 0 mm 1 750 m Main Channel 3 0 mm per m Typically used in pairs to build the main frame can be used in...

Страница 14: ...type 2 Used in the main frame to support decking 595096 8 60 18 holes typ 750 60 100 584 165 Fixed Platform HD Used in the main frame to support decking 595098 9 79 2435 135 77 5 18 holes typ Main Ch...

Страница 15: ...e Assembly Product code 595092 or the Support Shoe Extended Assembly Product code 595351 to support the main frame of the SAFESCREEN units Typically used with Main Channel Stiffening Angle Product cod...

Страница 16: ...295 595031 595296 595297 595298 595020 13 50 8 06 7 69 5 63 4 88 4 50 4 13 3 94 3 00 2 63 2 44 1 50 3 00 L 127 65 17 hole typ Secondary Channel 3 0 mm 4 500 m Secondary Channel 3 0 mm 3 500 m Secondar...

Страница 17: ...ion Channel R Used in folding platforms to allow for platforms to be folded and adjusted for transportation Always use in pairs 595149 595150 9 68 9 68 81 127 125 20 holes Guide Box Used with the seco...

Страница 18: ...te B A 152 mm Used with Armadillo Inner Box as part of the adjustable platform Fits between the Starter Plate and End Plates This item is job specific 3 58 3 53 3 48 3 43 3 38 287 176 900 14 x 20 slot...

Страница 19: ...ent Product code Weight kg 2900 18 slots 21mm long 1620 1307 5 R6 T9 perforation not shown 101 Perf Adj Outer Panel MK2 2900x1620 Perf Adj Outer Panel MK2 2900x1307 5 Used with the Perforated Adjustab...

Страница 20: ...upplied with M12x90 Setscrews used to lock the panel in position 595341 595343 26 92 24 92 18 holes typ Varies 1612 5 1300 R6 T9 perforation not shown 30 Perf Fixed Panel MK1 2 4562 5x1612 5 Perf Fixe...

Страница 21: ...618x900 Perf Return Panel MK3 1618x800 Perf Return Panel MK3 1618x700 Perf Return Panel MK3 1618x600 Perf Return Panel MK3 1618x500 Perf Return Panel MK3 1618x400 Perf Return Panel MK3 1618x300 Perf R...

Страница 22: ...Plates required for each panel 595354 2 12 262 5 24 M16x35 Hex Head Set Screw M16 Nylok Nut and M16 Washer Bolt Plate for Outer Panel MK3 Used with Perforated Adjustable Outer Panels MK3 Product code...

Страница 23: ...xed to main frame at loading platform position Other sizes can be supplied 595183 34 85 50 2675 900 18 holes typ R6 T9 perforation not shown 30 Wing Return Panel 2675x900 Fixed to Wing Panel MK1 2 Pan...

Страница 24: ...ecting Box Used to join the loading platform to the main frame 595105 4 18 18 holes typ 3640 60 100 Loading Platform Brace 3640 100x60 Used to brace the loading platform to the main frame 595118 31 05...

Страница 25: ...atform 55 73 3 6 Hydraulic Component Product code Weight kg 846 548 1047 Hydraulic Power Pack 120 Bar 400 V Hydraulic Power Pack 98 Bar 110 V Used with Hydraulic Ram Product code 595054 595135 the Ram...

Страница 26: ...ic Ram Product code 595054 595135 and Hydraulic Hoses Product code 595074 Hydraulic Ram and Hydraulic Hoses are NOT INCLUDED and are shown for illustration purposes only 595071 23 50 3 7 Fasteners Com...

Страница 27: ...r MKII Tie Washer Plate for R A Connector 595085 595086 595369 595087 443248 0 03 0 01 0 01 0 03 0 65 M24x120 Hex Head Screw Gr 8 8 M24x100 Hex Head Screw Gr 8 8 M12x90 Setscrew Gr 8 8 595381 595380 5...

Страница 28: ...Bolt Gr 8 8 Product code 590935 M16 Washer Product code 595086 and M16 Nylok Nut Product code 590936 or M16x100 Bolt Gr 10 9 Product code N A M16 Washer and M16 Nylok Nut For SWL refer to the data sh...

Страница 29: ...D Washer Product code 595369 to underside of MKII Soldier flange and M12 Nylok Nut Product code 595368 B 2no Positions M12x40 HT Bolt Product code 595367 2 no M12 HD Washer Product code N A to undersi...

Страница 30: ...x Head Screw Product code 595380 UK only Suitable length to be determined Tie Anchor Plate B15 L 160 mm Product code 591814 Tie Anchor Plate B15 L 100 mm Product code 591815 A B Support Shoe Example 2...

Страница 31: ...Angle Connector code 443247 Example 3 Support Shoe Tie Thru Adequate tie washers and nuts to be designed and supplied by Customer Support Shoe Example 4 MKII Support Tie Thru Adequate tie washers and...

Страница 32: ...is used A B Holding Down Plate Example 2 A 4no Positions M16x45 HT CSK Screw Product code 595377 M16 Washer Product code 595086 and M16 Nylok Nut Product code 590936 A Anchor Plate Additional plate fo...

Страница 33: ...16 Washer Product code 595086 and M16 Nylok Nut Product code 590936 A MKII Packer and Anchor Plate Additional packing can be supplied if required or packing by Customer if preferred B NOTE Note For mo...

Страница 34: ...supporting the frame It is fixed to the Support Shoe s Locking Pin with the Sup port Shoe s Main Latch in the upright position parked The Wind Clamp it is fixed to the frame using the Wind Clamp s Pi...

Страница 35: ...s see page 38 A Main Channel A where detailed M16x90 Bolt Product code 595081 MF Spacer Product code 590929 M16 Washer Product code 595086 and M16 Nylok Nut Product code 590936 WARNING Warning Bolt po...

Страница 36: ...Warning Bracing positions are detailed in the design scheme supplied Positions quantity and bolt positions referred in the scheme MUST be followed Main channel internal Bolt positions Main channel ex...

Страница 37: ...ailed in the design scheme supplied Positions quantity and bolt positions referred in the scheme MUST be followed Main channel internal Bolt positions Brace Main channel external A 6no Bolt positions...

Страница 38: ...in mm Applications 4 10 Fixed Platform type 2 for application refer to 4 11 4 11 Fixed Platform HD Main Channels main frame Fixed Platform Bolt positions not shown for clarity Main channel internal Ma...

Страница 39: ...B A A Bolt positions M16x90 Bolt Product code 595081 M16 Washer Product code 595086 and M16 Nylok Nut Product code 590936 B Additional bolt position M16x90 Bolt Product code 595081 MF Spacer Product...

Страница 40: ...G Warning Main Channel Stiffening Angles must be used in pairs and on all joints of the unit s inside main channels unless otherwise specified in scheme supplied A Bolt positions M16x100 Bolt Product...

Страница 41: ...OTE Note For more information regarding the Main Support Bobbin see page 43 A Bolt positions M16x100 Bolt Gr 8 8 Product code 590935 MF Spacer Product code 590929 M16 Washer Product code 595086 and M1...

Страница 42: ...main channels unless otherwise stated A 8no Bolt positions M16x100 Bolt Product code 595935 MF Spacer Product code 590929 M16 Washer Product code 595086 and M16 Nylok Nut Product code 590936 A Main Ch...

Страница 43: ...G Warning The Main Support Bobbin Product code 595075 can be used with M16x100 Bolt Gr 8 8 Product code 590935 M16 Washer Product code 595086 and M16 Nylok Nut Product code 590936 or M16x100 Bolt Gr 1...

Страница 44: ...ns W T 90 Web Sling Angle SWL Lifting Barrel single w Web Sling W T H Vertical 37 00 kN 37 00 kN W T T W 2 W 2 Horizontal bracing Web Sling H H Angle SWL Lifting Barrel pair w Web Sling W T H 0 to 30...

Страница 45: ...that web of principal Secondary Channels closest to Main Channels is facing inside see below NOTE Note For more information regarding Fixed Platforms see page 38 WARNING Warning Always refer to the s...

Страница 46: ...ed otherwise Universal Cleat Product code 595104 MUST be added See scheme drawings for specific job requirements which may vary from this guidance A Bolt positions M16x90 Bolt Product code 595081 M16...

Страница 47: ...t WARNING Warning If the Secondary Channel 1 5 mm is used the Universal Cleat Product code 595104 MUST be placed and fixed as shown A 5no Bolt positions M16x35 Bolt Product code 584233 M16 Large Squar...

Страница 48: ...G Warning ALWAYS use in PAIRS and with the web facing outwards as shown NOTE Note For more information regarding the Pivot Plate Product code 595143 see page 50 NOTE Note For more information regardin...

Страница 49: ...ox Extension Channel WARNING Warning ALWAYS use two per Extension Channel WARNING Warning When using the Extension Channels ensure orientation is corrected See page 48 NOTE Note The Guide Box is suppl...

Страница 50: ...o M12x50 Coach Bolts Product code 595370 3no M12 Washer Product code 004016 and 3no M12 Nylok Nut Product code 595368 A 2no Bolt positions M16x35 Bolt Product code 584233 2no M16 Washers Product code...

Страница 51: ...is attached from plate to plate with repair links At maximum extension the chain must prevent all plates from slipping off the adjacent supporting plate NOTE Note Armadillo Plates must be able to sli...

Страница 52: ...rmadillo End Plate using screws The Pull Plate can be adjusted vertically to allow for the armadillo platform to be pull pushed Up Position or to prevent the Pull Plate from being a trip hazard Down P...

Страница 53: ...uit NOTE Note The Armadillo Outer Box has a captivated M12 nut at the top to secure the Armadillo Inner Box NOTE Note For more information regarding Fixed Platforms see page 38 A Bolt position M16x35...

Страница 54: ...to the Armadillo Inner Box and that the chains are properly attached and secured NOTE Note The Armadillo Inner Box is a scheme specific component and therefore the length is made to suit NOTE Note Th...

Страница 55: ...sign NOTE Note Used with the Perforated Adjustable Inner Panel MK2 to provide extended cladding For more information regarding the Perforated Adjustable Inner Panel MK2 see page 55 NOTE Note The Perfo...

Страница 56: ...he bottom U profile should always be clean and clear of debris NOTE Note The Perforated Adjustable Outer Panel MK3 is fixed using 4no Bolt Plate for Outer Panel MK3 Product code 595344 For more inform...

Страница 57: ...operly secured to the outer panel using M12x90 screws lockers Screws not to be overtightened NOTE Note Used with the Perforated Adjustable Outer Panel MK2 to provide extended cladding For more informa...

Страница 58: ...properly secure to the outer panel using M12x90 screws lockers Screws not to be overtightened NOTE Note Used with the Perforated Adjustable Outer Panel MK3 to provide extended cladding For more inform...

Страница 59: ...A 8no Bolt positions M16x60 Bolt Product code 590932 2no M16 Washers Product code 595086 and M16 Nylok Nut Product code 590936 4 33 Perforated Fixed Panel HD MK1 2 Perforated Fixed Panel HD MK1 2 A A...

Страница 60: ...cations 4 34 Perforated Fixed Panel MK3 Perf Fixed Panel MK3 A A A A R6 T9 Perforation not shown for clarity Panel Main Channel A A 8no Bolt positions M16x90 Bolt Product code 595081 2no M16 Washers P...

Страница 61: ...les on horizontal profiles only on panels wider than 1200 mm for Adjustable Brace Tube A Bolt positions M16x90 Bolt Product code 595081 to Perf Adj Inner Panel MK2 or to Fixed Panel MK1 2 M16x110 Bolt...

Страница 62: ...2no M16 Washers Product code 595086 and M16 Nylok Nut Product code 590936 B Bolt positions M16x220 Bolt Product code 590935 M16 Washers Product code 595086 to suit 7mm gap and M16 Nylok Nut Product co...

Страница 63: ...9 Perforated sheets not shown for clarity A A A Main Channel Bolt Plate Perf Adj Outer Panel MK3 NOTE Note The Bolt Plate for Outer Panels MK3 is fixed on the inside of the horizontal profiles of the...

Страница 64: ...E Note In general the Return Panel Adj Brace Tube is required when Return Panels wider than 1 20m are used Return Panels wider than 1 20m have additional holes for fixing NOTE Note For more informatio...

Страница 65: ...eets not shown for clarity NOTE Note The Return Panel Adjustable Brace Tube is always fixed in between two Return Panels on one side and secured top the frame using the Return Panel Brace Bracket Alwa...

Страница 66: ...s not shown for clarity Main Channel Panel A WARNING Warning Use all bolt positions when fixing to the Main Channel NOTE Note It is recommended to secure the free end of the Wing Panel back to the pla...

Страница 67: ...t shown for clarity Main Channel Panel A WARNING Warning Use all bolt positions when fixing to the Main Channel NOTE Note It is recommended to secure the free end of the Wing Panel back to the platfor...

Страница 68: ...sheets not shown for clarity Panel Panel A NOTE Note It is recommended to secure the free end of the Wing Panel back to the platform using zip ties for example A Bolt positions to Wing Panel M16x90 Bo...

Страница 69: ...ers between panel and main channel and M16 Nylok Nut Product code 590936 B Bolt positions to loading platform through ply deck M16x130 Bolt Product code 595373 2no M16 Washers Product code 595086 and...

Страница 70: ...ox Connecting Box Main channel loading platform Secondary channel Decking double ply shown A Main channel loading platform Main channel unit s frame Connecting Box A Bolt positions M16x90 Bolt Product...

Страница 71: ...channel external Loading Platform Brace 100x60 Loading Platform Brace 100x60 Main channel loading platform NOTE Note The Loading Platform Brace 100x60 is used for the extended loading platform The Loa...

Страница 72: ...channel external Loading Platform Brace 100x60 Loading Platform Brace 100x60 Main channel loading platform NOTE Note The Loading Platform Brace 60x60 is used for the standard loading platform The Load...

Страница 73: ...yer decking option as opposed to the double layer plywood NOTE Note When using the Loading Platform Alum Tread Plates the Mesh Panel 1800x2675 w extra slots Product code 595190 MUST be used to allow f...

Страница 74: ...c Power Pack 120 Bar comes with link hoses These MUST be used on Two Ram mode to create a closed circuit The link hoses do not need to be used if all four rams are connected and two of them are safely...

Страница 75: ...emale connectors WARNING Warning RED cover indicates 98 Bar 110V Hydraulic Power Pack NOTE Note Voltage 110V single phase 32 Amp Oil type biodegradable ISO46 pour point 15 C NOTE Note Control of the u...

Страница 76: ...t has siamese 3 8 self sealing coupling hoses male female 500 mm long to be attached to the Hydraulic Power Pack via the Hydraulic Hoses Product code 595074 NOTE Note The Hydraulic Ram is attached to...

Страница 77: ...am Hydraulic Hoses NOTE Note The Hydraulic Hoses are siamese 3 8 self sealing coupling hoses male female supplied in 10 m lengths 4 53 Ram and Hose Trolley NOTE Note Used for storage of 2no Hydraulic...

Страница 78: ...ze is 12 0 m long by 4 6 m wide make adequate allowance for access Zone 2 for pre assembled frames and platforms Pre assembled frames to be layed down vertically on ground on timber spread ers and ban...

Страница 79: ...d on timber spreaders Short channels to be kept in post mesh stillages Loose small items to be stored in adequate boxes mesh pallets 5 3 Pre assembled Frames WARNING Warning DO NOT turn frames over Fr...

Страница 80: ...tforms A A A A WARNING Warning A Position to band strap together Use sleeves securing packing DO NOT over tighten rather than tight as this will cause damage NOTE Note Remove plywood from platforms pr...

Страница 81: ...on to band strap together Use sleeves securing packing DO NOT over tight as this will cause damage WARNING Warning Panels to be strapped together horizontally and vertically prior to moving bundle Sto...

Страница 82: ...itioning of banding strap Use protectors at corners DO NOT over tighten as this will cause damage WARNING Warning Panels to be strapped together in both directions Inner panels not shown secured in th...

Страница 83: ...wood timber spreaders between panels placed on frame not on mesh except for MK3 panels which are stacked face to face 5 8 Return Wing Panels A A WARNING Warning A Positioning of banding strap Use prot...

Страница 84: ...cling film prior to moving bundle Stored flat on Europallets Pallet not shown for clarity Stack of 4no x 8no in height alternately Stack height 1 1 m approx 5 10 Main Channels WARNING Warning Main Cha...

Страница 85: ...t on timber spreaders Europallets or stillages Stack of 5no x 10no in height alternately in pairs Stack height 0 4 m approx 5 12 Fixed Platforms WARNING Warning Fixed Platforms to be banded wrapped to...

Страница 86: ...Warning Braces to be banded together prior to moving bundels Stored flat on timber spreaders Stack of 9no x 6no in height Stack height 0 5 m approx 5 14 Hydraulic Power Packs WARNING Warning Power cab...

Страница 87: ...rolley Hoses to be kept in the back pocket Ensure hose ends are kept clean and free from debris Stored vertically Height 1 0 m approx 5 16 Post Pallets Option for items for which the size allows for s...

Страница 88: ...lates Extending Drawers Universal Cleats Loading Platform Connecting Boxes 5 18 Maintenance It is NOT permitted to damage any SAFESCREEN component or making changes without authorization Only original...

Страница 89: ...ion and functioning correctly 6 1 2 Working Area Prior to any assembly an installation program should be established for each unit with reference to H NNEBECK scheme design drawings At the commencemen...

Страница 90: ...oles Impact drivers compressor to suit consider cordless drivers however note a number of battery packs will be required Sockets sets short to long Spanner socket sizes 24 mm is required for M16 bolts...

Страница 91: ...t this stage do not fix bolts for braces or platforms Lifting Barrel Main Support Bobbin MF Spacer Lifting Barrel M16 Bolts Stiffening Angle Main Channel M16 Washer M16 Nylok Nut Main Support Bobbin M...

Страница 92: ...Hole Web Bearing Plate Splice Plate Product code 595045 M16 Nylok Nut Product code 590936 M16 Washer code 595086 See note regarding spacer M16 x 100 Bolt Product code 590935 4 Hole Web Bearing Plate...

Страница 93: ...Fix the Braces and Fixed Platforms as indicated in the scheme supplied Brace Fixed Platform M16 Washer M16 Nylok Nut M16 Bolts WARNING Warning When fixing braces and fixed platforms to Main Channels...

Страница 94: ...M16 Washer M16 Nylok Nut M16 Bolts Main Channels WARNING Warning Once pairs of Main Channels are joined together DO NOT reposition or turn over the beam until a frame is fully assembled WARNING Warni...

Страница 95: ...7 M16 Nylok Nut Product code 590936 Secondary Channels Fixed Platform NOTE Note At this stage use the Fixed Platforms as temporary spacers and for alignment Bolts to be removed after completion of pla...

Страница 96: ...olt code 584233 M16 Square Washers code 595087 M16 Square Washers code 595087 M16 Nylok Nut code 590936 Secondary Channels extension Secondary Channels main WARNING Warning Make sure that the correct...

Страница 97: ...uare Washers Product code 595087 Secondary Channels main Secondary Channels underslung M16 Square Washers Product code 595087 M16 Nylok Nut Product code 590936 WARNING Warning Make sure that the corre...

Страница 98: ...Product code 584233 M16 Square Washers Product code 595087 Secondary Channels main Secondary Channels underslung M16 Square Washers Product code 595087 M16 Nylok Nut Product code 590936 Additional Sec...

Страница 99: ...wood specified in the scheme provided using self drilling screws with large washers Self drilling screws with large washers NOTE Note Screw adequacy and centres to be determined during assembly VISUAL...

Страница 100: ...uct code 595103 to the main Secondary Channels as per scheme supplied M16 Washers Product code 595086 M16 Nylok Nut Product code 590936 Secondary Channels main M16 x 90 Bolt Product code 595081 M16 Sq...

Страница 101: ...Washers Product code 595087 M16 Nylok Nut Product code 590936 Additional Secondary Channel WARNING Warning Make sure that the correct thickness of Secondary Channels have been used at all times VISUA...

Страница 102: ...uct code 590936 B M16x100 Bolt Product code 590935 M16 Washer Product code 595086 M16 Nylok Nut Product code 590936 Universal Cleat Extending Drawer Secondary Channel main This Secondary C hannel does...

Страница 103: ...ied in the scheme provided using self drilling screws with large washers Self drilling screws with large washers NOTE Note Screw adequacy and centres to be determined during assembly VISUAL CHECK Ensu...

Страница 104: ...Box Product code 595142 to the Main Secondary Channels as per the scheme supplied Secondary Channels main Guide Box M16 Washers Product code 595086 M16 Nylok Nut Product code 590936 M16 x 35 CSK Socke...

Страница 105: ...e Note the position of the M16 Washer Product code 595086 Additional M16 x 14 Bolt and M16 Nut Product code 595364 on both Extension Channels to secure against slipping out WARNING Warning After slidi...

Страница 106: ...e scheme supplied M16 x 35 Bolt Product code 584233 M16 Square Washer Product code 595087 and M16 Nylok Nut Product code 590936 A A A A M16 Square Washers Product code 595087 M16 Nylok Nut Product cod...

Страница 107: ...ositioned and fixed 6 5 4 Plywood to Folding Platform Cut the plywood as per scheme drawings supplied Fix the plywood specified in the scheme provided using self drilling screws with large washers Sel...

Страница 108: ...ers is fixed to the Extending Channels bottom s flange A M16x90 Bolt Product code 595081 M16 Square Washer Product code 595087 M16 Washer Product code 595086 M16 Nylok Nut Product code 590936 B M16x90...

Страница 109: ...4215 M16 Square Washers Product code 595087 M16 Nylok Nut Product code 590936 WARNING Warning Make sure that the correct thickness of Secondary Channels have been used at all times VISUAL CHECK Ensure...

Страница 110: ...oduct code N A and M12 Nylok Nut Product code 595368 WARNING Warning To rotate folding platform plywood from the Extending Drawer must be adequately fixed to the plywood of the Folding Platform prior...

Страница 111: ...lied Armadillo Outer Box M16 x 35 Bolt Product code 584233 Fixed Platform M16 Washers Product code 595086 M16 Nylok Nut Product code 590936 NOTE Note Secondary Channels not shown for clarity 6 6 2 Arm...

Страница 112: ...lo Outer Box Armadillo Infill Plates Armadillo Starter Plate Armadillo Inner Box Armadillo Outer Box NOTE Note The Armadillo Infill Plates differ in size The smallest plate should go in first and it s...

Страница 113: ...ions M12x35 Pan Head Screw Product code N A M12 Large Washer Product code N A and 16 8x13 Armadillo Spacer Tube Product code N A Fix the Armadillo Pull Plate to the Armadillo End Plate B 3no positions...

Страница 114: ...and secure the plates with the Steel Chain repair link At maximum extension the chain must prevent all the plates from slipping off the adjacent supporting plate Use M12x25 Screws Product code N A to...

Страница 115: ...s are in mm Safescreen 6 7 Fixing platforms to Main Frame Place the main frames on adequate packers using dimensions in accordance with project assembly drawings NOTE Note Ensure frames are set up squ...

Страница 116: ...M16 Large Square Washers Product code 595087 and M16 Nylok Nuts Product code 590936 NOTE Note Bolts to be used on BOTH sides NOTE Note For delivery purposes do NOT fix Platforms or Panels if unit is w...

Страница 117: ...932 2 no M16 Washers Product code 595086 and M16 Nylok Nut Product code 590936 Fixed Panels HD MK2 8no Bolt positions M16x90 Bolt Product code 595081 2 no M16 Washers Product code 595086 and M16 Nylok...

Страница 118: ...olt Product code 595373 to Fixed Panel MK3 M16x110 Product code N A to Adj Inner Panel MK3 2no M16 Washers Product code 595086 and M16 Nylok Nut Product code 590936 Return Panel MK1 2 B Bolt positions...

Страница 119: ...as specified in the scheme supplied Fix the panels with the Guide Plates to the Main Frame using the specified fasteners Guide Plate Adj Outer Panel M16 Washer Product code 595086 and M16 Nylok Nut P...

Страница 120: ...d bottom Tighten the captive M12x90 Bolts Nuts top and bottom of the Adjustable Inner Panels MK2 M12 x 35 Bolt Nut Stopper M12 x 90 Bolt Nut Adj Inner Panel WARNING Warning Do NOT walk or store materi...

Страница 121: ...justable Outer Panels MK3 as specified in the scheme supplied Fix the panels with the Bolt Plates to the Main Frame using the fasteners included Bolt Plate Adj Outer Panel R6 T9 Perforated sheets not...

Страница 122: ...Hex Head Setscrews top and bottom of the Adjustable Inner Panels MK3 Adj Inner Panel M12 x 90 Hex Head Setscrew M12 x 35 Bolt Nut Stopper R6 T9 Perforated sheets not shown for clarity WARNING Warning...

Страница 123: ...ied Main Channels assembly Secondary Channels assembly Loading Platform Connecting Box assembly Main Channel Secondary Channel Double Plywood fixed with self drilling screws with large washers or Trea...

Страница 124: ...ch adequate slings to bolts at the end of Main Channels Lift the Loading Platform by crane to a vertical position WARNING Warning Mechanical lifting should only be carried out by competent and trained...

Страница 125: ...tions M16x90 Bolt Product code 595081 m M16 Washers Product code 595086 and M16 Nylok Nut Product code 590936 Secure the Braces using B Bolt Positions M16x90 Bolt Product code 595081 M16 washers Produ...

Страница 126: ...ility of locking and bolt connections Dimensions Check according to relevant assembly drawings q Stage 1 platform assembly including plywood layout q Stage 2 frame assembly q Stage 3 panel assembly us...

Страница 127: ...vered to site as built Fixed units over 2 90 m These can be supplied flat packed in pre assembled elements such as frames platforms panels etc Adjustable units Folding platforms require folding and se...

Страница 128: ...ust be removed Once the platform is folded these bolts are to be attached back to secondary channels for further re assembly Step 1 Remove A bolts holding platform Step 2 Rotate platform Step 3 Close...

Страница 129: ...assembly Step 1 Fix plywood of Extending Drawer to the plywood of Folding Platform Step 2 Remove A and B bolts Step 3 Rotate platform Step 4 Close in Step 5 Secure platform to frame VISUAL CHECK Check...

Страница 130: ...livery Slide the Adjustable Inner Panels fully in Tighten the M12 Bolts Nuts top and bottom of the Adjustable Inner Panels VISUAL CHECK Check that the Inner Panels are properly fixed to the Outer Pane...

Страница 131: ...hicle and all items sat on top with timber chocks supporting them SAFE SCREEN units must be loaded on vehicle with mesh on top Perforated Panels are to be delivered in their custom designed pallets Pe...

Страница 132: ...fficient length and of adequate capacity Check the weight of lifted item and safe working load of lifting devices Ensure the lifting pathway is clear for unit lift Attach crane slings to Lifting Barre...

Страница 133: ...133 Unless stated otherwise all dimensions are in mm Safescreen All relevant regulation regarding mechanical lifting must be adhered to at all times Max 60...

Страница 134: ...enior staff member Senior staff must take appropriate action in regards to any deviation reported The following is a typical checklist Job specific checklist may vary 7 5 2 Check List Typical Inspecte...

Страница 135: ...eck the lacing tube has been fixed correctly to the Main Channel using Half Coupler if specified q Ensure the slab is of sufficient concrete strength to bear the loading of the units as per the scheme...

Страница 136: ...te the shoe to the correct position Tighten with both anchors Upper Shoe Check Side Clamp Front Pins have been removed and the Side Clamps are open Ensure Locking Pin Anti uplift Latch of the upper sh...

Страница 137: ...the Side Clamps are open Check the Main Latch has been rotated to the vertical parked position on the lower shoes Lower Shoe Anti uplift Latch in parked position NOTE Note All pins and clips shown are...

Страница 138: ...m Installation and Operation 8 2 2 Unit installation Step 1 Lift the unit in a controlled manner Step 2 Offer the units to the Support Shoes positioning the main Support Bobbin above the Main Latch on...

Страница 139: ...aning units use of long slings is advised to avoid work at height and associ ated requirements NOTE Note To aid positioning the unit the use of straps ropes attached to the frames is advised NOTE Note...

Страница 140: ...n and Operation Step 3 Lower the unit carefully on the main support latch Close and lock using pins and the side clamps of the Support Shoes on upper and lower level Main Support Bobbin see note NOTE...

Страница 141: ...Install Wind Clamps Product code 595053 to the lower Support Shoes Wind Clamp see note NOTE Wind Clamp During the Wind Clamp installation it is recommended that the clamp is secured to the operative v...

Страница 142: ...increments with 600mm pitch rams that are positioned on to the Support Shoes and powered by an suitable Hydraulic Power Pack The Hydraulic Power Packs have both electric and hydraulic safety features...

Страница 143: ...s clear of debris and any loose material q Ensure temporary or retractable infills have been removed or are secured in the back position q Ensure the lifting pathway is clear for unit lift q Ensure th...

Страница 144: ...ion new row of Support Shoes at the next level up Ensure Main Latch is in the parked position and Side Clamps closed around Main Channels and secured with pins Step 1 Step 2 Lower Support Shoe Main La...

Страница 145: ...ram assembly and position onto the Support Shoe s mounting lugs Lean Hydraulic Ram to the right to allow the base pin to be inserted into mounting lug Once secured in mounting lug rest assembly again...

Страница 146: ...tated otherwise all dimensions are in mm Installation and Operation Step 3 Step 4 Lower Support Shoe and Wind Clamp removed and recycled Anti uplift Latch open Hydraulic system installed Edge protecti...

Страница 147: ...vels Communicating any potential clashes such that the climbing operation can be paused if necessary for remedial work Middle level Operating the system Ensuring the Support Shoe Latch is in the corre...

Страница 148: ...fully extended Main Support Bobbin Support pin raised above shoe latch Step 6 Fully lower the Hydraulic Rams to allow for the unit to rest on the support pins This completes the first lifting cycle s...

Страница 149: ...the required level and with the Hydraulic Ram still fully extended rotate the Main Support Latch of the Support Shoes at top level from the parked position to the supporting position Step 6 Step 7 Un...

Страница 150: ...ing position rotate the Main Support Latch of the Support Shoes in the lower level to the parked position WARNING Warning Do NOT advance to the next step without ensuring that the Main Support Latch o...

Страница 151: ...151 Unless stated otherwise all dimensions are in mm Safescreen Step 8 Step 9 Rotate Main Support Latch to parked position Unit supported on new level Hydraulic Ram lowered Main Bobbin...

Страница 152: ...re in mm Installation and Operation Step 10 Install Wind Clamps on the Supports Shoes at the lower level Close the Anti uplift Latch of the Support Shoes at the upper level and secure with pin Step 10...

Страница 153: ...y of BRAND SAFWAY unless marked as third party rights or identifiable as such in another way Furthermore all rights are reserved particularly with regards to patent grant or utility model registration...

Страница 154: ...154 Unless stated otherwise all dimensions are in mm Notes...

Страница 155: ...155 Unless stated otherwise all dimensions are in mm Safescreen...

Страница 156: ...SGB and Aluma Systems are trademarks of BrandSafway Furthermore all rights are reserved particularly with regard to patent grant or utility model registration The unauthorized use of these instructio...

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