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Ref: FrogLine_Tuff_Post_Concrete_Handbook 

Page 13 of 20 

 

Doc ID: MKT-593      Version: 7.0    

 

APPENDIX A 

 SWAGELESS/SWAGED FITTINGS INSTALLATION 

 

 

 

 

Make sure that the cable matches the terminal.  
The SS terminal use only for 8mm 7x7 and 7 x 19 Stainless Wire. 
Do not reuse jaws or house. 
 

1

 

Slide the jaw housing in place on the cable. 

2

 

Slide the jaws onto the cable, ensuring there is equal space between the jaws. 

3

 

Place the brass pressure ring on the end of the cable. Make sure that the distance from the 
pressure ring to the end of the cable is 5-8mm. 

4

 

Slide the jaw housing over the jaws. 

5

 

The terminal can now be assembled. Screw the head on the jaw housing with a torque 
wrench 

 

min. 58 Nm (43Lbf ft),

 Tighten the lock nut with 

min. 50 Nm (36 Lbf ft).

 

 

Note:

 after the first dynamic load the terminal 

MUST

 be tightened again. When assembling Swageless 

Terminals the breaking strength of the cable will be reduced by 0-15%. 
 

The user is responsible for choosing the proper cable, and for correct assembly. 

 

 

 

Содержание Classic Tuff-Post Concrete Lifeline

Страница 1: ...SafetyLink s installation handbook using only products supplied by SafetyLink Pty Ltd Failure to follow all warnings and instructions may result in serious injury or death Asia Pacific The Americas 61...

Страница 2: ...OST 11 LIFELINE SYSTEM INFORMATION 12 INSTALLATION CABLE TENSIONERS TERMINATION FITTINGS 12 TIGHTENING ASSEMBLY TORQUE SETTINGS FOR SWAGELESS TERMINALS 12 APPENDIX A SWAGELESS SWAGED FITTINGS INSTALLA...

Страница 3: ...ponents use nickel anti seize or similar boundary layer lubricant Recommended waterproofing for roof tiles Sika Flex Co Polymer Sealant Recommended waterproofing for metal roof Silicone Sealant Neutra...

Страница 4: ...check the 16mm bolt securing the FrogLine Base to the Tuff Post for rigidity and tightness If the Bolt can turn in the anticlockwise direction it will require attention Visually inspect the attachment...

Страница 5: ...on by replacement for a period of 1 one year from the date of shipment This limited warranty applies provided that a defects have arisen solely from faulty materials or workmanship b the Products have...

Страница 6: ...316 SS 1 TUFF POST300 TUFF POST 300mm 316 SS 1 CON M12x160 Anchor Rod M12X160 M12 Nut M12 Spring Washer M12 Washer 316 SS 4 TUFF POST INTERMEDIATE EXT ANCHOR PRODUCT CODE STAT FROGTUFF008C 300 PRODUC...

Страница 7: ...316 SS 1 TUFF POST600 TUFF POST 600mm 316 SS 1 CON M16x160 Anchor Rod M16x160 M12 Nut M12 Spring Washer M12 Washer 316 SS 4 TUFF POST INTERMEDIATE EXT ANCHOR PRODUCT CODE STAT FROGTUFF008C 600 PRODUC...

Страница 8: ...0mm Minimum concrete grade MPA32 Minimum anchor rod embedment 115mm Recommended chemical anchor Fischer FIS V as per Fischer Product Supplement Data sheets If any doubt exists with the strength of the...

Страница 9: ...sts is embedded in the concrete and chemical adhesive gel Remove any chemical adhesive gel that has been displaced from the anchor hole during installation Allow chemical adhesive gel to cure to full...

Страница 10: ...ssment STEP 3 Mark drill bit or set drill depth to 120mm this enables easy detection of correct length STEP 4 Drill a 14mm or 18mm hole into the concrete minimum 115mm embedment into structure concret...

Страница 11: ...TINGS Note It is always recommended to install at least one intermediate in overhead lifeline system when SRL s are used FITTING THE HEIGHT SAFETY SYSTEM TO THE TUFF POST FOLLOW BELOW STEPS FOR END IN...

Страница 12: ...manual maximum distance between End Intermediate and Corner Anchors is 10 metres 4 Connect Swaged Swageless Tensioner with Tension Indicator to FrogLine End Anchor top connection point Do not attach T...

Страница 13: ...ace between the jaws 3 Place the brass pressure ring on the end of the cable Make sure that the distance from the pressure ring to the end of the cable is 5 8mm 4 Slide the jaw housing over the jaws 5...

Страница 14: ...1x19 7x19 and 7x7 cable The measurement should be taken with Vernier Callipers to ensure accuracy If your measurements are outside the acceptable tolerance range this can be a sign of either a loss of...

Страница 15: ...own below image Load anchorage point to 7 5kN refer pull test device instructions Ensure energy absorbing regions of the anchor system are not loaded during this test Check concrete and chemical adhes...

Страница 16: ...ption MAKE SURE YOU ARE SAFE AT ALL TIMES WHILST ATTACHING OR DETACHING FROM THE FROGLINE LIFELINE SYSTEM A FALL RESCUE PLAN SHOULD BE DEVELOPED PRIOR TO USING SAFETYLINK EQUIPMENT ENSURE YOU USE THE...

Страница 17: ...300 01 Injection Mortar FIS V Cartridge 300ml 1 CON CHEM FISMR Static Mixer FIS MR 2 FIS V 300T INJECTION MORTAR APPLICATION ANCHOR DIAMETER mm DRILL HOLE DIAMETER mm DRILL HOLE DEPTH mm MORTAR FIXING...

Страница 18: ...must only be installed and used by competent people with relevant current height safety qualifications SAFETYLINK HEIGHT SAFETY SYSTEMS MUST ONLY BE INSTALLED AS PER OUR INSTALLATION GUIDES TO STRUCTU...

Страница 19: ...owing complete access to your roof Detailed comprehensive documentation provided e g installation guides testing results product sheets should be provided SafetyLink can also provide you with a qualif...

Страница 20: ...FALL OR SHOWS A DEFECT Any piece of equipment including both personal and permanently installed items which has been used to arrest a fall or which shows any defect during operator or periodic inspect...

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