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5

Tool operators and maintenance personnel must 

always comply with the safety precautions given in 

this manual and on the stickers and tags attached to 

the tool and hose.

These safety precautions are given for your safety. 

Review them carefully before operating the tool and 

before performing general 

maintenance or repairs.

Supervising personnel should develop additional 

precautions relating to the specific work area and

local safety regulations. If so, place the added

precautions in the space provided in this manual. 

This tool will provide safe and dependable service if 

operated in accordance with the instructions given 

in this manual. Read and understand this manual 

and any stickers and tags attached to the tool before 

operation.Failure to do so could result in personal 

injury or equipment damage.

• Do not operate a damaged, improperly 

adjusted, or incompletely assembled tools.

• To avoid personal injury or equipment 

damage, all tool repair, maintenance and

service must only be performed by authorized and 

properly trained personnel.

• Do not exceed the rated limits of the tool or use 

the tool for applications beyond its design capacity.

• Always keep critical tool markings, such as labels 

and warning stickers legible.

• Always replace parts with replacement parts

recommended by Safetrack.

• Operator must start in a work area without

bystanders. The operator must be familiar with all 

prohibited work areas such as excessive slopes, 

dangerous terrain conditions, and rail traffic.

• Establish a training program for all operators to 

ensure safe operation.

• Do not operate the tool unless thoroughly trained 

or under the supervision of an instructor.

• Always wear safety equipment such as goggles, 

ear, head protection, and respiratory protection at all 

times when operating the tool.

• Do not inspect or clean the tool while the battery 

power source is connected. Accidental arcing can 

cause serious injury.

• Do not load brazing pins or ceramic rings while the 

battery power source is connected. Accidental arcing 

can cause serious injury.

• Do not use the tool while it is connected to a

battery charger.

• Ensure battery charging is only done in a dry 

environment. Charging batteries in the rain or near 

standing water presents an electrocution hazard. 

Read the safety and operation instructions provided 

with the battery charger before using the battery 

charger.

SAFETY PRECAUTIONS

Содержание S30 XC

Страница 1: ...avägen 339 24 245 93 Staffanstorp Sweden Phone 46 0 40 44 53 00 sales safetrack se www safetrack se USER MANUAL Safety Operation and Maintenance Safely connecting the world AFETRACK AFETRACK www safetrack se S S S30 XC Electronic PinBrazing unit ...

Страница 2: ...he pinbrazing unit 1 Check that all parts are received SAFE 9307 Delivered with Gun S4 automatic SAFE 9102 Electronic unit S30X C SAFE 9327 Ground device SAFE 80730 Batteries sealed High power 16 Ah 3pcs SAFE 8093 Cordless Grinding Machine SAFE 593070 Tool case SAFE 95240 Carrying harness SAFE 9523 Goggles SAFE 40210300 S4 tool set SAFE 91250 Grinding pin stone SAFE 8025 Technical specification Vo...

Страница 3: ...Y OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER SERVICING This manual contains safety operation and routine maintenance instructions Safetrack recommends that servicing of the unit other than routine maintenance must be performed by an authorized and certified dealer Please read the...

Страница 4: ...us injury This signal word indicates a potentially hazardous situation which if not avoided may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in damage to the equipment Always observe safety symbols They are included for your safety and for the prote...

Страница 5: ...l or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recommended by Safetrack Operator must start in a work area without bystanders The operator must be familiar with all prohibited work areas such as excessive slopes dangerous terrain conditions and rail traffic Esta...

Страница 6: ... a new Pin Brazer into initial service or after an extended period of being unused perform a visual inspection for bent broken cracked missing or worn components STORAGE OF UNIT AND BATTERIES Store the Electronic Pin Brazing Unit in a place where it is protected from the elements abrasive dust and damage The batteries must be stored in a clean and dry location and preferably in a temperature contr...

Страница 7: ...es sparks and flames away from bat teries being charged Always wear safety glasses when working with batteries BATTERY CHARGING 1 The three batteries furnished are sealed maintenance free batteries Sealed maintenance free batteries do not contain cell caps and are already filled with battery acid They will require charging before use Batteries need 3 6 work cycles to reach full capacity Use only b...

Страница 8: ...lose to the brazing for placement of the grounding cable Cleaning is accomplished with a grinder to ensure clean bare metal Always use eye protection when grinding and brazing Note use only Safetrack s grinding wheel specially made for brazing other type of wheels will leave a surface not suitable for brazings Keep the grinding wheel clean and free from oil etc 1 Grind the brazing and ground area ...

Страница 9: ...ge should be facing away from the gun The S4 automatically adjusts the correct distance of the brazing pin to the surface to be brazed NOTE The S4 may be adjusted manually if necessary using the dial located on the back of the gun The settings are as follows 2 5 mm distance 0 2 0 mm distance normal position 1 5 mm distance Se periodically maintenance of S4 gun on page 12 6 Turn on the unit by sett...

Страница 10: ...the brazing while the brazing cools down 9 Remove the gun straight backwards without pulling the trig ger 10 After the braze has cooled knock the shank off the brazing pin using a hammer 11 Use a new ceramic ring for each new pin braze The brazing is completed PINBRAZING Continued OPERATION 10 A red light indicates low batteries on the unit Charge as soon as possible IMPORTANT ...

Страница 11: ...face is ground clean Braze is faulty Batteries not charged or are defective Test batteries for proper charge Replace and or charge as neces sary Incorrect PIN TYPE setting Check PIN TYPE setting on the control box Magnetic ground faulty Check that surface magnetic ground is applied to is ground clean Check magnetic ground cable and plug for damage Bonding surface contaminated Check that the brazin...

Страница 12: ... B M8 threaded 9204 Ringholder for M8 M10 and M12 9215 C M10 threaded 9217 D M12 threaded 12 Periodical maintenance of S4 automatic gun 1 Check that all cables and lugs are without damages and properly tightened in gun and unit 2 Check that the correct pinholder is fitted in the gun MAINTENANCE ...

Страница 13: ...a tight grip on the brazing pin otherwise you can have a contact fault or a spark can arise and destroy the pin holder To get a tighter fit push together the pin holder flares with your fingers 3 Check that the ringholder is the right type You can dismount it by hand otherwise adjust with the small screw on the side of the gun 4 Load the gun with a 8mm pin and ferrule Check that the axle move easi...

Страница 14: ... is horizontal 4 The lift level is calibrated when the brass rod is in same level as the outer plastic sleeve Tolerance 0 2 mm If the brass rod stick out more than 0 2 mm then the gun needs to be calibrated see point 6 on the next page If the brass rod goes in more than 0 2 mm then the gun needs to be calibrated see point 7 on the next page If the gun is not calibrated see seperate instruction for...

Страница 15: ...he pin holder is not burnt or not holding the pin tightly If not remove the ring holder clean all the parts and squeeze the fingers of the pin holder together Check the cables on the gun from time to time for damage Replace as required Check that the lift level is correct with lift the level tool Always store the tool in a clean dry space safe from damage or pilferage Always keep critical equipmen...

Страница 16: ...eries sealed 13 Ah SAFE 8092 High Power batteries sealed 16 Ah SAFE 8093 Extra box for 13Ah batteries with lid excl batteries SAFE 9321 Extra box for 16Ah batteries with lid excl batteries SAFE 9320 Battery adapter for charging SAFE 9318 Battery charger stationary use 36V 7A SAFE 8049 Battery charger car use 12V 36V 2A SAFE 8055 Battery cables kit SAFE 93251 Ground Switchable magnet 2 7M SAFE 8073...

Страница 17: ...FE 91077 Gun outlet 3 Pols SAFE 91075 Gun power outlet SAFE 91093 Ground outlet SAFE 91096 Fuse holder SAFE 91197 Fuse 200mAT on circuit board SAFE 91180 Fuse 1AT SAFE 91182 Fuse 15AT SAFE 91181 Gun plug 3pin SAFE 91081 Charger Grinder plug 4pin SAFE 91085 Gun power plug SAFE 91080 Ground plug SAFE 91091 Tool case SAFE 95240 Carrying harness SAFE 9523 Handy2 rail trolly SAFE 9361 Goggles SAFE 8043...

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