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NEW ROYAL

04 OPERATING LOGIC

Saeco International Group

Rev. 01

Page       / 07

Notes: * Only with Pre-brewing

Single microswitch gear motor

4.5.  Coffee cycle

Switching on

When the machine is switched on, the gear motor repositions itself as follows:
- It acts on microswitch 1 (see following chapter)
- The gear motor changes its rotation direction and moves upwards again by approx. 1-2 mm
-  The boiler begins to heat the water for approx. 45 sec., at full power, in order to reach the opti-

mal temperature. The temperature will then remain at a constant level. 

Coffee cycle

1. The coffee grinder starts grinding (managed by the doser microswitch)
2. The doser opens
3. The gear motor (brewing unit) moves to the brewing position
4. Preliminary dispensing phase (short pump activity, short pause)
5. Product dispensing (the pump operation period is defi ned by the amount of product dispensed)
6. The gear motor moves to its home position (the dregs are expelled automatically)

Main switch ON

START

STOP

Time

Coffee grinder

Heating

Pump

Brewing unit gear 
motor

Status

Heating

Ready

Coffee cycle

 Pulses
(Dosage)

Pump activity 

(fl ow meter pulses) 

depending on the 

product quantity 

selected

approx. 

45 sec.

*

04

Status 

Microswitch

OFF

ON

PartsGuru.com

Содержание New Royal HD 8930

Страница 1: ...5 Troubleshooting 5 1 Test mode 1 5 2 Diagnostics mode 5 5 3 Error messages 7 6 Standard checks 6 1 Repair schedule 1 6 2 Service schedule 1 6 3 Final test 2 7 Disassembly 7 1 Outer elements 1 7 2 Co...

Страница 2: ...reduces internal flow of water with full or partial clogging 2 generates back pressure in the Hydraulic system causes internal leaks 3 reduces pump pressure reduced flow of coffee internal leakage re...

Страница 3: ...ypads and control board 8 7 18 Fitting and removing Oetiker clamps 9 8 Notes 9 Water circuit diagram 10 Electrical diagram Saeco International Group Rev 01 NEW ROYAL P a r t s G u r u c o m For Saeco...

Страница 4: ...v 01 NEW ROYAL P a r t s G u r u c o m For Saeco parts repairs tech support contact Services Unlimited Inc Parts Guru 209 Walnut street Lansdale PA 19446 215 361 7000 email sales partsguru com Online...

Страница 5: ...Service Center Programmer for programming and diagnostics mode 1 3 Material Description Notes Thermal paste Heating element 200 C Descaler Saeco descaler Grease solvent Personal choice Silicone greas...

Страница 6: ...ult the specific exploded view of the Thermal Carafe on website MILK ISLAND Only for OOW repairs YES to consult the specific exploded view of the Milk Island on website List of principal assembly pres...

Страница 7: ...adjustment MENU OK ESC Cappuccino maker Clean button or used to scroll through the menu Page Up Special Drinks selection button or used to exit the menu ESC ON OFF button Cappuccino dispensing button...

Страница 8: ...7 Internal machine parts 04 Coffee grinding assembly Ground coffee hop per Power board Control board Doser assembly Coffee boiler Gear motor assembly Relief valve assembly Steam boiler Solenoid valve...

Страница 9: ...rvices Unlimited Inc Parts Guru P a r t s G u r u c o m For Saeco parts repairs tech support contact Services Unlimited Inc Parts Guru 209 Walnut street Lansdale PA 19446 215 361 7000 email sales part...

Страница 10: ...ocating piston and thermal switch 120 C 48 W 230V 50 Hz Steam pump Ulka HF with reciprocating piston 230V 50 Hz and thermal switch 120 C 22W Overpressure valve multi way valve Opening at approx 19 23...

Страница 11: ...dure 1 The temperature must be measured in the cup immediately after dispensing Cup has to be placed on a non metal surface using a thermocouple thermometer 2 The temperature in the cup is measured by...

Страница 12: ...one coffee has been dis pensed before switching off No of pulses 130 100 Stopping option Yes by pressing any key Yes by pressing any key User disable option No No Production Service de partment disab...

Страница 13: ...set dreg counter The dreg drawer must be emptied only when prompted by the machine ensuring the machine is switched on and removing the drawer for more than 5 seconds STANDBY Description and values In...

Страница 14: ...rvices Unlimited Inc Parts Guru P a r t s G u r u c o m For Saeco parts repairs tech support contact Services Unlimited Inc Parts Guru 209 Walnut street Lansdale PA 19446 215 361 7000 email sales part...

Страница 15: ...ESC The button is used to access the list of special drinks the machine can dispense 2nd function Press to exit the selected page and or exit the programming mode and or stop the drink dispensing 4 C...

Страница 16: ...itched on all the boilers coffee steam come on to allow the immediate preparation of all beverages When the appliance is switched on only the coffee boiler is activated The appliance consumes less pow...

Страница 17: ...one Proceed with the replacement of the filter The alarm is displayed only if the Enable Filter function is ON The machine indicates that in a few cycles time the dreg drawer will need emptying This m...

Страница 18: ...filter 1 Soft up to 7 dH 240 litres 480 000 pulses 480 litres 960 000 pulses 2 Medium 7 14 dH 120 litres 240 000 pulses 240 litres 480 000 pulses 3 Hard 15 21 dH 60 litres 120 000 pulses 120 litres 24...

Страница 19: ...rvices Unlimited Inc Parts Guru P a r t s G u r u c o m For Saeco parts repairs tech support contact Services Unlimited Inc Parts Guru 209 Walnut street Lansdale PA 19446 215 361 7000 email sales part...

Страница 20: ...t 01 Acqua calda Acqua Vapore Acqua calda o vapore EROGAZIONE ACQUA CALDA AL CAPPUCCINATORE ALLO SCARICO ASSIEME GENERALE CALDAIA VAPORE ALLO SCARICO AL GRUPPO CAFFE ASSIEME GENERALE TURBINA SERBATOIO...

Страница 21: ...ot water only 3 Outlet for reducing the internal pipe pressure after dispensing 4 Safety valve protecting the valve assembly 5 Hot water or steam inlet according to selected beverage 1 Cappuccino make...

Страница 22: ...ing the circuit by expelling the air in the pipe Unit discharge before the unit descends it opens brie y discharging the pressure created to prevent spraying and making the dregs drier Coffee beverage...

Страница 23: ...then remain at a constant level Coffee cycle 1 The coffee grinder starts grinding managed by the doser microswitch 2 The doser opens 3 The gear motor brewing unit moves to the brewing position 4 Preli...

Страница 24: ...Temperature sensor adjustment Temp C R nom k R 20 61 465 8 6 50 17 599 5 9 75 7 214 4 1 80 6 121 3 7 85 5 213 3 4 90 4 459 3 1 100 3 3 2 5 125 1 653 3 9 150 0 893 5 1 4 6 Single microswitch The gear m...

Страница 25: ...ntinues to be displayed during the following dispensing cycle 200 puls Sensor Water tank 06 Descaling message with water filter inserted appliances with display only The water hardness is set on the b...

Страница 26: ...dH 60 litres 2 months To achieve the best possible operating mode consistency over the total life span the water is channelled using a 3 stage bypass A B C depending on the degree of hardness See smal...

Страница 27: ...v 01 NEW ROYAL P a r t s G u r u c o m For Saeco parts repairs tech support contact Services Unlimited Inc Parts Guru 209 Walnut street Lansdale PA 19446 215 361 7000 email sales partsguru com Online...

Страница 28: ...Scroll menu up DX2 Cappuccino Scroll menu down DX3 Latte macchiato DX4 Entry to Stand By The sectors highlighted in yellow on the following screens represent the various loads that can be activated by...

Страница 29: ...ff FUNCTION Indicates whether the machine will go to Stand By mode when powered up main electro mechan ical switch I O on if this occurs the words Pow Off are highlighted If it is disabled the machine...

Страница 30: ...atch microswitch has been pressed m Dreg INFO If activated it indicates that the magnetic reed sensor for the dreg drawer presence is active container present m BU INFO If activated it indicates that...

Страница 31: ...eat FUNCTION Activates the cup heater plate T1 xx INFO indicates the temperature of the coffee boiler in C T2 xx INFO indicates the temperature of the water steam boiler in C NoBean INFO If activated...

Страница 32: ...er r r c c co o ou u un n nt t t te e er r rs s s 3 3 3 3 3 3 W W W Wa a at t t te e er r r c c co o ou u un n nt t t te e er r rs s s 3 1 Descaling cycle Since last Since second last Since third last...

Страница 33: ...RS RESET All the errors are reset 3 WATER COUNTERS DESCALING CYCLES SINCE LAST default 0 Represents the consumption of water since the last descaling cycle SINCE SECOND LAST default 0 As above but for...

Страница 34: ...r microswitch short circuit 10 Coffee boiler short circuit Coffee boiler temperature sensor short circuit 11 Coffee boiler in open circuit Coffee boiler temperature sensor in open circuit 12 Steam boi...

Страница 35: ...rvices Unlimited Inc Parts Guru P a r t s G u r u c o m For Saeco parts repairs tech support contact Services Unlimited Inc Parts Guru 209 Walnut street Lansdale PA 19446 215 361 7000 email sales part...

Страница 36: ...External cleaning 16 Lubricating the brewing unit with suitable grease 17 Insulation test HG 701 dielectric 18 Documentation S Replacement P Cleaning ES Visual inspection TR Noise test D Descaling R A...

Страница 37: ...eparates The cream should come together again to form a complete layer Cream colour Hazel brown Temperature Reading taken while dispensing Thermometer 84 C 4 C Grinding level Check the grain size of t...

Страница 38: ...rvices Unlimited Inc Parts Guru P a r t s G u r u c o m For Saeco parts repairs tech support contact Services Unlimited Inc Parts Guru 209 Walnut street Lansdale PA 19446 215 361 7000 email sales part...

Страница 39: ...and remove the grinding adjustment lever Loosen the screws as illustrated Vibration damper Slide out the coffee grinder from the vibration dampers as illustrated When disassembling check the position...

Страница 40: ...ls correctly When reassembling the adjusting lever 1 position it in the center 2 and tighten the screw as illustrated To adjust the distance between the grinders reconnect the coffee grinder and switc...

Страница 41: ...d and lift the coil Remove the cabling from the cable grips as illustrated Lift the hopper and release it from the rubber hooks as illustrated Remove the electrical connections and slide out the micro...

Страница 42: ...ons Remove the boiler support lift the pump upwards from the two supports and disconnect the electrical and water circuit connections Loosen the screw as illustrated remove the boiler support and disc...

Страница 43: ...osi tions Remove the large gear B Remove the gear C that meshes with the motor transmission shaft Remove the motor A complete with transmission shaft E When re assembling the gear B make sure that the...

Страница 44: ...e screws on the support To remove the discharge valve A as illustrated firstly loosen the screws which hold the boiler pin cover in place then remove it Loosen the screw under the machine as illustrat...

Страница 45: ...ated and slide out the card sup port to access the solenoid valve assembly more easily Loosen the screws as illustrated slide out the display assembly and the dispenser assembly Loosen the screws as i...

Страница 46: ...rews shown and slide out the keypads Loosen the screws as illustrated and disconnect all electrical connections Loosen the screws on the back of the display assembly as illus trated Services Unlimited...

Страница 47: ...uitable pair of pliers to remove the clamp as illustrated Tighten the clamp as illustrated Control board and display card assembly 1 Boiler connection 2 Other connections 7 18 Fitting and removing Oet...

Страница 48: ...rvices Unlimited Inc Parts Guru P a r t s G u r u c o m For Saeco parts repairs tech support contact Services Unlimited Inc Parts Guru 209 Walnut street Lansdale PA 19446 215 361 7000 email sales part...

Страница 49: ...NEW ROYAL 08 NOTES Saeco International Group Rev 01 Page 01 01 Services Unlimited Inc Parts Guru P a r t s G u r u c o m...

Страница 50: ...rvices Unlimited Inc Parts Guru P a r t s G u r u c o m For Saeco parts repairs tech support contact Services Unlimited Inc Parts Guru 209 Walnut street Lansdale PA 19446 215 361 7000 email sales part...

Страница 51: ...NEW ROYAL 09 WATER CIRCUIT DIAGRAM Saeco International Group Rev 01 Page 01 01 ASSIEME VALVOLA DI SCARICO Services Unlimited Inc Parts Guru P a r t s G u r u c o m...

Страница 52: ...rvices Unlimited Inc Parts Guru P a r t s G u r u c o m For Saeco parts repairs tech support contact Services Unlimited Inc Parts Guru 209 Walnut street Lansdale PA 19446 215 361 7000 email sales part...

Страница 53: ...NEW ROYAL 10 WIRING DIAGRAM Saeco International Group Rev 01 Page 01 01 Services Unlimited Inc Parts Guru P a r t s G u r u c o m...

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