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Page 5

RULES FOR SAFE OPERATION

Dust and waste materials should not be allowed
to build up in the workshop. 
Hot metal sparks could
start a fire.

Do not enlarge or alter the center hole of the grinding
wheel as this could result in breaking it.

Use only the normal grinder surface. Never use the
side or upper surfaces for cutting.

Keep the tool and its handle dry, clean, and free
from oil and grease. 
Always use a clean cloth when
cleaning. Never use brake fluids, gasoline, petroleum-
based products, or any strong solvents to clean your
tool.

Additional Rules for Safe Operation

Know your power tool. Read operator's manual care-
fully. Learn its applications and limitations as well as
the specific potential hazards related to this tool. Fol-
lowing this rule will reduce the risk of electric shock, fire,
or serious injury.

Always wear safety glasses with side shields. Ev-
eryday eyeglasses have only impact resistant lenses;
they are NOT safety glasses.

Protect your lungs. Wear a face or dust mask if the
operation is dusty.

Protect your hearing. Wear hearing protection during
extended periods of operation.

Inspect tool cords periodically and if damaged, have
repaired at your nearest authorized service center. Stay
constantly aware of cord location.

Check damaged parts. Before further use of the tool,
a guard or other part that is damaged should be
carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by
an authorized service center.  Following this rule will
reduce the risk of electric shock, fire, or serious injury.

Do not abuse cord. Never carry tool by cord or yank
it to disconnect from receptacle. Keep cord from
heat, oil and sharp edges. 
Following this rule will
reduce the risk of electric shock or fire.

Make sure your extension cord is in good condi-
tion. 
When using an extension cord, be sure to use one
heavy enough to carry the current your product will
draw. A wire gage size (A.W.G.) of at least 16  is
recommended for an extension cord 100 feet or less in
length. A cord  exceeding 100 feet is not recommended.
If in doubt, use the next heavier gage. The smaller the
gage number, the heavier the cord. An undersized cord
will cause a drop in line voltage resulting in loss of power
and overheating.

Use only accessories that are recommended by the
manufacturer for your model.
 Accessories that may
be suitable for one tool, may become hazardous when
used on another tool.

Service

Tool service must be performed only by qualified
repair personnel.
 Service or maintenance performed
by unqualified personnel could result in a risk of injury.

When servicing a tool, use only identical replace-
ment parts. Follow instructions in the Maintenance
section of this manual.
 Use of unauthorized parts or
failure to follow Maintenance Instructions may create
a risk of electric shock or injury.

Specific Safety Rules for Grinders

Always use proper guard with grinding wheel. A
guard protects operator from broken wheel fragments.

Accessories must be rated for at least the speed
recommended on the tool warning label. 
Wheels
and other accessories running over rated speed can
fly apart and cause injury.

Hold tool by insulated gripping surfaces when per-
forming an operation where the tool may contact
hidden wiring or its own cord.
 Contact with a “live”
wire will make exposed metal parts of the tool “live”
and shock the operator.

Grinding wheel and guard must be securely
attached 
as described in this operating manual before
connecting the grinder to a power source.

Grinding wheels must be stored in a dry place.

Before attaching the grinding wheel, inspect it for
visible defects. If cracked, chipped, or warped, do not
install it.

Do not overtighten the clamp nut on the grinding
wheel. Excessive tightening can cause the wheel to
crack during operation

Make sure that the guard is in good condition and
securely installed before operating grinder.

Do not clamp the grinder in a vise or use as a
fixed grinder.

Never turn on the grinder with the grinding wheel
or any rotating parts touching the workpiece.

Use only grinding wheels in compliance with ANSI
standard B7.1 and rated greater than 11,000 RPM.

Do not use the grinder if the disc flange or clamp
nut is missing 
or if the spindle is bent.

Always hold the grinder securely with two hands
while working and at all times when it is running.

Never cover the air vents in the motor housing
with your hands while operating the grinder.

Hold the tool away from your body while it is
running. Keep your hands away from the abrasive
attachments.

Содержание AG400

Страница 1: ...CAUTION Carefully read through this entire operator s manual before using your new angle grinder Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your grinder properly and only for what it is intended you will enjoy years of safe reliable service Please fill out and return the Warranty Registration Card so that we can be of future service to you Thank you again ...

Страница 2: ... OF CONTENTS AG400 ANGLE GRINDER TYPICAL APPLICATION WARNING Always use the guard that accompanied the grinder Comply with mounting and use instructions and warnings found in the manual for the grinder and ANSI B7 1 Failure to heed these warnings can result in wheel breakage and serious personal injury For more information on ANSI Standards contact the American National Standards Institute Inc 11 ...

Страница 3: ... Ryobi power tool is double insulated This means you areseparatedfromthetool selectricalsystembytwocomplete sets of electrical insulation This extra layer of insulation is intended to protect the user from electrical shock due to a break in the wiring insulation All exposed metal parts are isolated from the internal metal motor components with protecting insulation Double insulated tools do not ne...

Страница 4: ...k for misalignment or binding of moving parts breakage of parts and any other condi tion that may affect the tool s operation If dam aged have the tool serviced before using Many accidents are caused by poorly maintained tools WARNING Read and understand all instructions Failure to follow all instructions listed below may result in elec tric shock fire and or serious personal injury SAVE THESE INS...

Страница 5: ...ommended If in doubt use the next heavier gage The smaller the gage number the heavier the cord An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service Tool service must be performed...

Страница 6: ...d cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles SAVE THESE INSTRUCT...

Страница 7: ... is 120 volts 60Hz AC only normal household current Do not operate this tool on direct current DC A substantial voltage drop will cause a loss of power and the motor will overheat If your tool does not operate when plugged into an outlet double check the power supply EXTENSION CORDS When using a power tool at a considerable distance from the power source use an extension cord heavy enough to carry...

Страница 8: ...you careless Remember that a careless fraction of a second is sufficient to inflict severe injury SPINDLE LOCK BUTTON SWITCH BUTTON SIDE HANDLE GUARD GRINDING WHEEL FEATURES Side Handle The side handle provided stabilizes your grinder and must be used during all grinding operations In addition to maintaining safe control during use the side handle also provides convenient ease of operation for the...

Страница 9: ...button and rotate clamp nut until spindle locks Loosen and remove clamp nut from spindle Do not remove disc flange Make sure flats on the bottom of disc flange are engaged with flats on spindle Place the grinding wheel over the spindle with the concave side of the wheel facing up WARNING Always install grinding wheel with the depressed center against the disc flange as shown in figure 3 Failure to...

Страница 10: ...e sparks and loose particles thrown from the grinding wheel would be directed toward the operator Always place the guard in the correct location as shown in figures 4 and 5 WARNING Always wear safety glasses and keep guard in place when grinding Hot metal sparks from metal grinding can cause a fire Avoid spark contact with flammable materials such as saw dust or clothing Grinding wheels must be fr...

Страница 11: ...ock on press in on the rear portion of the button Button will then disengage from the locked position GRINDING See Figure 8 Always carefully select and use grinding wheels that are recommended for the material to be ground Make sure that the minimum operating speed of the grinding wheel selected is not less than 11 000 rpm The grinding wheel provided with your grinder is suitable for grinding weld...

Страница 12: ...er loosen the clamp screw until the guard can be adjusted or removed If you are making adjustments rotate the guard to its correct position as shown in figures 4 5 and 9 then retighten clamp screw securely Never use your grinder without the guard in place and properly adjusted See Figures 4 5 and 6 Note Be sure the tabs on the guard are seated in the groove in the bearing cap If you are replacing ...

Страница 13: ...ove dirt carbon dust etc WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plastic parts They contain chemicals that can damage weaken or destroy plastic WARNING Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust If operation is dusty also wear a dust mask MAINTENANCE ...

Страница 14: ... exposed wires and cut or worn insulation Ampere rating on tool data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 Cord Length Wire Size A W G 25 16 16 16 16 14 14 50 16 16 16 14 14 12 100 16 16 14 12 10 CAUTION Keep the extension cord clear of the working area Position the cord so that it will not get caught on workpiece tools or other obstructions while you are working with a power tool...

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