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Page 10

OPEL AP

INSTALLATION

Check  local  codes  concerning  restrictions  and  installation
requirements in your area.

WARNING:  Remove the doors before installation and
place them in a safe area to reduce the possibility of:

a) Vandalism ;
b) Sub-trade tool abrasion, chipping, or 

breaking of glass ;

c) Gold finish damage because of muriatic acid,

plaster, cement, paint and harmful sprays or 
liquids.

LOCATION

Your Opel AP fireplace may be installed in many different
ways  (see  Figure  4)  without  any  special  floor  reinforce-
ment.

WARNING: If this fireplace is not properly installed, a
house fire may result. For your safety, follow the instal-
lation directions and clearances.

1. Note the location of roof and floor joists. Choose a loca-

tion that does not require cutting them.

2. Do not build shelves or cupboards in the area above the

fireplace. This space must be kept empty.

3. If  at  all  possible,  run  the  chimney  up  the  inside  of  the

house. If it must be run up outside, it should be enclosed
in  an  insulated  enclosure  (see  Installation:  Chase
Enclosure).  Remember,  a  cold  chimney  causes  poor
draft!

CEILING CLEARANCE

Ceiling  clearance  is  the  distance  from  the  top  of  the  fire-
place to the ceiling.

If the space between the top of the fireplace and the ceil-
ing joists is less than 37 inches, the enclosure around the
fireplace 

MUST

be vented. Place a minimum 3" X 10" vent

grille into holes cut within one foot of both the floor and ceil-
ing  levels,  to  allow  room  air  to  circulate  through  the  fire-
place enclosure and reduce heat buildup. These vent grills
may be placed vertically or horizontally. Under no circum-
stances is the distance between the ceiling and the top of
the unit to be less than 25 inches (see Figure 3).

24”

38 1/2”

8 3/4” min. to
side wall

Block

58”

38 1/2”

18”

82”

24”

38 1/2”

49”

These  framing  dimensions
are  larger  than  required  for
ease of installation. The fire-
place has a minimum clear-
ance  of  0”  to  standoff  (see
unit dimensions Figure 13).

NOTE:

When  framing  with

2x6’s and installing the gravity
vent  option,  be  sure  to  allow
for  the  2”  minimum  clearance
between  the  header  and  the
B-vent  pipe.  (see  Figure  13)
for gravity vent locations.

Figure 4: Location and framing dimensions

Содержание Opel AP

Страница 1: ...Keep these instructions for future use Owner s Manual Residential Factory Built Fireplace Operation Maintenance Installation The OPEL AP OpelinstalAng 04 2003 qxd ...

Страница 2: ...24 Gold Pewter Louvers 24 Rock Retainer Kit 25 Remote Venting 25 Gravity Vent System 27 Central Heat System 32 Zone Heating SCHEMATIC WIRING DIAGRAMS 33 Thermostat 33 Circulating Blower 34 Central Heat System 34 All Systems 35 Zone Heating REPLACEMENT PARTS 36 Replacement Parts FIREPLACE OPTIONS 37 Fireplace Options LABEL 38 Label WARRANTY 39 Warranty Page 2 Dear Customer The OPEL AP incorporates ...

Страница 3: ...ing fire When ignit ed this creosote makes an extremely hot fire The chimney should be inspected periodically during the heating season to see if a creosote build up has occurred If a significant layer of creosote has accumulated 1 4 or more it should be removed to reduce the risk of chimney fire WARNING Burn dry wood only DO NOT BURN driftwood treated wood coal garbage plastic Do not use construc...

Страница 4: ...ver to adjust the air flow through the grav ity vent ducting As the hot air rises it will be distributed through the insulated ducting to the outlet see options Gravity Vent System FDV CENTRAL HEAT SYSTEM option You have the option to heat remote rooms in your home with the heat generated by your fireplace If this option is installed there will be a wall thermostat installed in the main room you w...

Страница 5: ...o your room If you do have smoke spillage check to see that all kitchen and bathroom fans have been shut off They can cause a vacuum in the house which pulls smoke out of the fireplace If you have the Opel AP with the catalyst after refuelling a cool fire or a fire that has burned down to a cool coal bed operate the fire at a medium to high burn rate for at least 10 minutes to ensure that the cata...

Страница 6: ...firmly against the facade of the fireplace while tightening the hinge nuts Use a screwdriver on the bottom of the hinge pin and a wrench to tighten the nut Be sure that the door latch can easily go into its slot on the façade Adjust the left hand door so that the top arch and the joint are flush with the right hand door With the right hand door open push on the left hand door firmly against the fa...

Страница 7: ...e glass by trying to move it back and forth It should feel snug but move slightly without too much effort GOLD PLATING If you have gold pewter doors or gold pewter louvers you will be happy to know that they will not tarnish however they are not scratch resistant They require a totally abra sive free cleaner Use only mild soap and warm water to clean the gold when the surface is cool The use of an...

Страница 8: ...ther the catalyst is work ing by comparing the amount of smoke leaving the chim ney when the smoke is going through the chimney after light off has been achieved to the amount of smoke leav ing the chimney when the bypass damper is open 1 Light the fire in accordance with the instructions under lighting After the fireplace is warm set the manual con trol and the thermostat if this option is instal...

Страница 9: ...e height requirements The central heat blower may be installed on the left side Gravity vent may be installed on the left right or both sides B vent components for gravity system only or Ultrablack double wall connector made by ICC Ceiling clearance minimum from the top of the fireplace 25 for vented enclosure 37 for sealed enclosure Fresh air hood 24 minimum depth of opening Electrical knockouts ...

Страница 10: ...nsulated enclosure see Installation Chase Enclosure Remember a cold chimney causes poor draft CEILING CLEARANCE Ceiling clearance is the distance from the top of the fire place to the ceiling If the space between the top of the fireplace and the ceil ing joists is less than 37 inches the enclosure around the fireplace MUST be vented Place a minimum 3 X 10 vent grille into holes cut within one foot...

Страница 11: ...th of the run It is recommended that the duct does not exceed 12 ft vertical height rise above the base of the unit The air inlet should never be less than 5 ft below the top of the chimney flue and should not terminate in attic spaces Outside air control The Opel AP is designed to use outside air for combustion but you may choose to use inside air for combustion air instead To do so open the slid...

Страница 12: ...Chimney installation manual concern ing requirements for supports bracing anchors etc 8 The maximum height of chimney that can be supported by the top of the fireplace is 18 feet MASONRY CHIMNEY WARNING When contemplating using an existing chimney it must first be thoroughly inspected by an authority having jurisdiction to determine the follow ing 1 It is a well constructed lined masonry chimney f...

Страница 13: ...ve connection is assured with the masonry adaptor FDM available from your dealer The stainless steel flex liner connects to the masonry adaptor with a flexible rigid adap tor LAF and is secured with the 3 stainless steel rivets provided The masonry adaptor is then secured to the Excel chimney with the 3 screws provided The stainless steel liner fits inside the clay liner all the way to the top of ...

Страница 14: ...hase to the top to keep the flue warmer to increase the draft and reduce creosote buildup NOTE In USA if the chase is enclosed or flashed to the roof as shown in Figure 9 then the flashing must be vent ed If required by local codes make certain that the walls have been properly insulated vapor sealed and sheathed with a fire rated gypsum board see Figure 9 REMEMBER Check local codes concerning ins...

Страница 15: ...et Secure each joint with 3 metal screws 3 Use another elbow to return the chimney to the vertical direction 4 Install a roof support wall support or an offset support at each offset to support the weight of the flue elbows are not designed to support a flue above an offset FRAMING IN The enclosure walls can be framed with any suitable mate rials 2x4 or 2x6 studs plywood gypsum board etc Because o...

Страница 16: ...irectly above the top louvers If a wood or other com bustible mantel is desired then it must be at least 28 54 from the base of the fireplace above the top of the door opening see Figure 14 HEARTH EXTENSION The area immediately in front of the fireplace must be pro tected by a non combustible material such as brick tile stone or slate The protection must extend at least 16 in front and 8 on both s...

Страница 17: ... 3 4 Non combustible hearth Figure 12 Clearance to combustibles 11 11 11 24 to standoff 37 to standoff 1 Opening for central heat or gravity vent ducting 11 39 5 36 18 7 8 29 5 47 to top standoff 1 Figure 13 Unit dimensions NOTE Metal sheet and Durock cement board in USA only Opening for gravity vent only ...

Страница 18: ...ance that this option will be installed in the future power should be run to the fireplace and wire must be run to a switch box at a convenient place on the wall for mounting the blower control If you have rooms directly above or adjacent to the room with the fireplace that you would like to heat you may con sider the gravity vent option FDV The gravity vent dis tributes hot air to these rooms and...

Страница 19: ...t the damper is still closed When the damper motor is energized the damper should open all the way Lock the chain onto the keyhole with another pendant just like the chain beside it 5 Wire the thermostat as shown in Figure 15 making sure the wall control is sufficiently away from the direct radiation of the fireplace Make certain that it is at least 10 ft away from the fireplace but in the same ro...

Страница 20: ... up from the back Fit the blower through the louver opening 6 Slide the blower into place between the two brackets You should see the wheels of the blower 7 Mount the thermal switch on its support as shown in Figure 17 The thermal switch support is located just beneath the bottom of the firebox on the right hand side leg Push the clips on to the support as far as they will go NOTE One thermal swit...

Страница 21: ...affle removal section 6 Break off the baffle support brackets by bending the brackets up and down with vice grips Picture 3 Installation of the catalytic combustor 1 Hook the template provided into the top louver open ing flush with the right side 2 Use a punch to make a mark through the small hole on the front of the template Picture 4 then remove tem plate and discard Make a pilot hole at the pu...

Страница 22: ...9 Replace the primary air screen and the secondary air tube 10 You can now stand up the Opel AP again then put back the refractory liners and the doors After the facing is installed 1 Attach the control eye to the bypass rod by tightening the setscrew with a 1 8 Allen wrench Picture 13 2 If the bypass rod is too short due to thick brick facing attach the extension Measure the required length from ...

Страница 23: ...Page 23 OPEL AP 8 9 10 11 12 13 18 Figure 18c Installation of the catalytic kit ...

Страница 24: ...ut the reassembled louvers back into the fireplace NOTE Although the gold plating will not tarnish care must be taken not to scratch the surface ROCK RETAINER KIT FDK Facing Facing material may only be non combustible such as metal brick rock concrete board or ceramic tile Gypsum board is NOT an acceptable facing material WARNING DO NOT restrict airflow through the inlet and outlet louvers of the ...

Страница 25: ...r opening The FDK 1 has a removable panel which permits access to the air control The masonry which covers this panel should be installed in such a way that it can be removed if necessary REMOTE VENTING The gravity vent system can distribute air to an upper level or a room next door without an extra blower If you use two gravity vent kits you may block off the upper louver area with the desired fa...

Страница 26: ...arter section The shut off damper enables the manual control of hot air flowing through the gravity vent pipe With the top louver removed and the angular portion of the rod in hand insert the damper rod into the hole in the starter sec tion Next make sure that the washer and spring on the control arm are both on the out side of the starter section and that the rod has fit snugly into the slot A de...

Страница 27: ... outlet There is a loss of about 15 performance at 50 feet NOTE The blower automatically shuts off if the air tem perature reaches 180 F inside the ducting THE CENTRAL HEAT SYSTEM Required components 1 Part FDHC6 A blower control center a thermostat and a thermal switch 2 Part FDHC6 1 A back draft damper 3 Part FDHB6 A maximum 636 C F M blower with a variable speed motor 2 noise reduc tion collars...

Страница 28: ...re examples only The cross sectional area of the distribution system must total at least 50 square inches If you have more than 50 square inches some of the system may be shut off but there must always be 50 square inches of ducting open at all times For example if 5 pipe is used for distribution the cross section of each is 20 square inches The minimum allowable ducting would be three runs of 5 p...

Страница 29: ... to part of the duct system Figure 27 Examples of air circulation when tying in to existing ductwork 45 tie in Central heat blower Blower Deflector Cold air return Cold air return Furnace Furnace Figure 28 Example tie ins to A central heat duct and B central heat plenum OPEL AP OPEL AP OPEL AP ...

Страница 30: ...the blower to turn on when the thermo stat calls for heat first locate the thermostat in the prin cipal room heated by the duct system Do not install it in the room where the fireplace is installed There are yel low black and red wires coming out of the relay as shown in the wiring diagram Connect the wire from 4 of the terminal block to the black wire and put the wire connector on the red wire fo...

Страница 31: ...with a meter 11 If the blower still fails to operate consult your local RSF Woodburning Fireplaces authorized dealer for repair replacement instructions Page 31 Black White Ground bare Speed control Thermo stat Option1 warn ing thermostat see schematic wiring diagram Figure 36 Blower control detail To thermostat To speed control To terminal Option 2 cooling thermostat see schematic wiring diagram ...

Страница 32: ...y zone you want to control The system is wired similarly to the central heat system Figures 36 and 37 with the addition of the blower control and the blower center see Figure 38 The whole system runs on 24V AC Make sure that the thermostats are matched with the correct zone valve NOTE the Opel AP must be installed in accordance with all local codes if any if not follow the current CSA C22 1 in Can...

Страница 33: ... Terminal block black white ground bare 110V 24V Figure 34 Wiring for the thermostat Internal blower Thermal switch Thermal switch bypass optional Blower speed control black white 110V ground bare Figure 35 Wiring for the circulating blower Terminal block OPEL AP ...

Страница 34: ...lack Figure 36 Wiring for the central heat system Draft damper motor Internal blower Thermal switch Transformer Terminal block Draft damper thermostat Internal blower speed control Blower control thermostat Central blower speed switch External central heat blower For a warming ther mostat 1 should be the red wire and 2 should be the black wire For a cooling ther mostat 1 should be the blasck wire ...

Страница 35: ...damper motor Internal blower Thermal switch Terminal switch Draft damper thermostat Internal blower speed control black white black ground bare 110V relay yellow white black External blower control External central heat blower 24V 18ga LVT white Figure 38 Wiring for all systems with a zone heat system OPEL AP Zone thermostat Heat Only ...

Страница 36: ...rminal cover 14 14 4 Damper motor 14 14 5 Wall thermostat transformer 14 14 7 Wall thermostat 14 14 9 Zone heat controller 14 14 10 Control center for central heat 14 14 11 Blower speed control 14 14 13 Central heat blower 14 14 14 Internal blower 14 6 2 Draft control knob 14 6 1 Door handle grip wood 14 17 3 Chain 10 steel ball 14 17 4 Control chain end 14 17 5 Louver spacer 14 7 14 Cast iron doo...

Страница 37: ... included rheo stat option 1 2 3 4 5 6 7 8 9 10 11 12 13 FIREPLACE OPTIONS FDCCO Opel catalytic kit FDFS Firescreen FDGRK2 Gasket replacement kit FDHB5 N Blower FDHB6 Blower central heat FDHC4 Thermostat kit FDHC6 Central heat control FDHC6 1 Back draft damper FDHZ1 Zone heat control FDHZ2 Zone damper elect FDK Rock retainer kit FDK 1 Rock retainer kit w o opening FDL Gold louver kit FDM Brick chi...

Страница 38: ...R USE IN THIS PRODUCT OPERATE WITH DOORS FULLY OPEN OR FULLY CLOSED IF CATALYST EQUIPPED OPEN BYPASS BEFORE OPENING THE DOORS WARNOCK HERSEY LES MATERIAUX COMBUSTIBLES NE SONT PAS PERMIS SUR LA FACADE DE L APPAREIL UN PLANCHER COMBUSTIBLE DOIT ETRE PROTEGE PAR UN MATERIAU NON COMBUSTIBLE S ETENDANT AU MOINS 16 405 MM AU DEVANT ET 8 205MM SUR LES COTES DE L OUVERTURE DE LA PORTE DU FOYER PIECES REQ...

Страница 39: ...ry components Repairs or replacements necessitated by vandalism neglect abuse over firing improper fuel or fuel loads or failure to ade quately service the unit as stated in the owner s manual Repairs or replacements particularly charges for travel and labor not authorized by RSF Woodburning Fireplaces in advance LIMITATIONS All items found to be defective will be replaced or repaired upon return ...

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