Rover DEFENDER 300Tdi, Руководство по ремонту

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41
TRANSFER GEARBOX
4 REPAIR
36. Remove retaining nut, release clamp, and
disconnect speedometer cable from transfer
gearbox.
37. Remove battery earth strap retaining nut, 1 nut
and 4 bolts, securing transfer box to main
gearbox extension case.
38. Remove retaining nut securing earth leads to RH
side of transfer box.
39. Fit three guide studs, LRT-41-009, through
transfer box bolt holes to support it during
removal.
40. Lower hoist and withdraw transfer box from main
gearbox.
41. Remove transfer box.
Refit
42. Ensure joint faces of transfer box and main
gearbox are clean and guide studs, LRT-41-009,
are fitted to extension case.
43. Lubricate oil seal in joint face of transfer box.
44. Secure transfer box to adaptor plate on lifting
hoist and raise hoist until transfer box can be
located over guide studs.
45. Remove guide studs, fit battery earth strap, and
secure transfer box to main gearbox extension
case. Tighten fixings to
45 Nm (33 lbf/ft).
46. Fit electrical leads to differential lock switch.
47. Raise hoist and remove wooden block
supporting main gearbox.
48. Secure LH and RH mounting brackets to
gearbox and tighten fixings to 55 Nm (41 lbf/ft).
49. With assistance and using a body jack between
chassis longitudinals, jack chassis sufficiently to
enable fitment of crossmember.
50. Position chassis crossmember and locate over
fixing studs of LH and RH gearbox mounting
rubbers .
51. Align crossmember and secure to chassis with 4
nuts and bolts on each side.
NOTE: Fit battery earth strap retaining clip
to LH top bolt.
52. Remove body jack.
53. Fit retaining nut to LH and RH mounting rubbers.
Tighten to 21 Nm (15 lbf/ft).
54. Remove 4 bolts securing hoist adaptor plate to
transfer box bottom cover.
55. Lower hoist and move aside.
56. Clean threads of the 4 bolts, coat with Loctite
290, and fit to transfer box bottom cover. Tighten
to
25 Nm (18 lbf/ft).
57. Fit earth leads to RH side of transfer box.
58. Connect differential lock control operating rod to
pivot arm.
59. Fit speedometer cable to transfer box.
60. Fit front and rear propeller shafts to transfer box.
Tighten nuts to 47 Nm (33 lbf/ft).
61. Fit intermediate silencer. See MANIFOLD AND
EXHAUST SYSTEM, Repair, Intermediate
silencer - 90; Refit or See MANIFOLD AND
EXHAUST SYSTEM, Repair, Intermediate
pipe - 110/130; Refit .
62. Refill transfer box with recommended oil See
SECTION 10, Maintenance, Under vehicle
maintenance