Section 5 Operating Instructions
H85A Manual
www.rottlermfg.com
5-11
Cross Hatch Angle and Washout
The ideal situation would be for a hone to change the direction it is traveling instantaneously. If this was
possible the angle of the cross hatch would stay consistent through the entire cylinder. The Rottler H85A
uses high speed electronics in cooperation with a ballscrew drive to change the direction of travel. This
reduces the amount of Cross Hatch wipeout considerably from a crank driven rocker arm. As a rocker
arm changes direction, the rate of travel slows but the rotation speed of the hone head stays consistent.
This is the cause of washout at the top and bottom of cylinders. Since the H85A has a linear travel
spindle this condition does not exist.
Coolant:
Coolant types and Selection:
When using Vitrified honing stones you must use a petroleum based coolant. Such as Mobil Met 33 or
Upsilon or any equivalent light honing oil. This is required since vitrified honing stones are not compatible
with water based synthetic coolants.
Diamond stones will work with oil or water based synthetic coolants, but work most efficiently with the
water based synthetic coolants. Rottler Manufacturing recommends the use of Rottler 514-4-71C water
based, synthetic coolant for diamond only applications. This coolant works best when mixed to a 5% –
8% solution.
Refractometer:
A Refractometer is used to measure the amount of coolant to water ratio. A 5% to 8% ratio will read a 3 –
5 on the Refractometer. It is important not confuse the ratio with the actual Refractometer reading.
Coolant to Water Ration is 1:20 thus 1 gallon of coolant to 20 gallons of water.
Coolant Pump System:
The coolant tank on the H85A will hold a maximum of 70 gallons of the selected coolant.
Содержание H85A
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Страница 10: ...Section 1 Introduction H85A Manual www rottlermfg com 1 5 Specifications...
Страница 18: ...Section 2 Installation H85A Manual www rottlermfg com 2 7...
Страница 23: ...Section 2 Installation H85A Manual www rottlermfg com 2 12 Top View...
Страница 66: ...Section 4 Control Definitions H85A Manual www rottlermfg com 4 26...
Страница 106: ...Section 5 Operating Instructions H85A Manual www rottlermfg com 5 38...
Страница 112: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 5 Grease Fitting Locations...
Страница 114: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 7 Hone Head Exploded View For Reference Only...
Страница 120: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 13 Z Axis Motor Belt Adjustment...
Страница 123: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 16 Z Axis Bearing Installation Section View...
Страница 125: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 18 Spindle Housing Bearing Installation Section View...
Страница 126: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 19...
Страница 128: ...Section 7 Troubleshooting H85A Manual www rottlermfg com 7 1...
Страница 131: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 1 Machine Parts Hone Tank and Components...
Страница 132: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 2 Oiler and Filter Assembly...
Страница 133: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 3 Linear Rails and X Axis Rack...
Страница 134: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 4 Coolant Pump Assembly...
Страница 135: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 5 Doors...
Страница 136: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 6 Base Plate Assembly...
Страница 137: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 7 Carriage Assembly Coolant Nozzle and Ballscrew Cover...
Страница 138: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 8 Linear Rails...
Страница 139: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 9 Oiler Distribution Block...
Страница 140: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 10 Z Axis Motor Assembly...
Страница 141: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 11 Inner Wire Track Assembly...
Страница 142: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 12 Z Axis Ballscrew Assembly Lower Section...
Страница 143: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 13 Upper Section...
Страница 144: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 14 Outer Wire Track Assembly Mounts...
Страница 145: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 15 Wire Tracks...
Страница 146: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 16 Spindle Drive Assembly Outer Components...
Страница 147: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 17 Inner Components...
Страница 149: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 19 Feed Motor Assembly...
Страница 150: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 20 Lower Section...
Страница 151: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 21 Spindle Drive Motor Assembly...
Страница 152: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 22 Spindle Drive Cover...
Страница 153: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 23 Electrical Enclosure Door Assembly Outside Parts...
Страница 154: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 24 Inside Parts...
Страница 155: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 25 Inside Components...
Страница 156: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 26 Computer Components...
Страница 157: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 27...
Страница 158: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 28 Electrical Panel Assembly...
Страница 159: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 29 Control Pendant Assembly Outer Components...
Страница 160: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 30 Pendant Mount...
Страница 161: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 31 Coolant Sump Tank...
Страница 162: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 32 Wiring Diagram...
Страница 164: ...Section 9 Options H85A Manual www rottlermfg com 9 2...