Section 2 Installation
H85A Manual
www.rottlermfg.com
2-3
IF VOLTAGE IS OUTSIDE THE CORRECT RANGE AT ANY TIME THE
MACHINE WILL NOT OPERATE PROPERLY AND MAY BE DAMAGED.
______Briefly describe the isolated ground connection to the machine you have made: (Instructions to
make a correct isolated ground are included in the operating manual)
_____________________________________________________________________________
_____________________________________________________________________________
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______Customer should attempt to have junk work piece available.
______Make sure coolant will be available for set up.
______Have the operator read through the operation manual before training begins. This will help him
be familiar with the button pushing sequences. Have the operator read through the manual again
after training and some of the sequences will make more sense.
______Clean any rust inhibitor from the machine surfaces
______Make sure that an Internet connection is available at the machine.
The following is the Rottler Sales/Service technician’s responsibility
MACHINE START-UP
______
BEFORE
turning power on to the machine. Check all wires for security by using the correct screw
driver and turning CW until movement stops. Stranded wire can “spread” slightly from vibration
during transport.
______Install electrical component covers inside the electrical enclosure with fasteners provided.
______The system is protected by fuses and circuit breakers located in the electrical enclosure. Show
customer where they are located and confirm that spare fuses were shipped with machine.
When starting the machine for the first time, it may move out of control. Make
sure all hands are clear of machine parts. Be ready to press the Emergency
Stop button if needed.
______Explain the coolant filtration system and necessity of maintenance to that system.
______Explain to the customer the injection oiler operation. The timer is controlled by the computer.
Show the customer where the reservoir is located and explain what type of oil is required.
______Turn Main power on at the power switch located on the electrical enclosure.
______If any of the fuses blow, replace them, then call factory if further assistance is needed.
______If any of the circuit breakers “trip”, reset and call factory for possible trouble shooting.
______If machine moves out of control, turn power off and contact factory for help in trouble shooting.
______Install and test the Internet connection to the machine. DO NOT download any updates unless
instructed to do so by Rottler.
______Check oil lines to make sure they are fully primed. On machines with enclosure the back access
panel will have to be removed. If oil lines are not fully primed with oil, run the manual priming
procedure as described in maintenance section of the manual.
MACHINE MOVEMENTS
______Remove hone head from machine for the following procedures.
______Verify all machine movements are working correctly using the hand wheel.
______Verify all machine movements are working correctly using the jog buttons.
______Start spindle motor to verify correct direction of rotation.
Содержание H85A
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Страница 10: ...Section 1 Introduction H85A Manual www rottlermfg com 1 5 Specifications...
Страница 18: ...Section 2 Installation H85A Manual www rottlermfg com 2 7...
Страница 23: ...Section 2 Installation H85A Manual www rottlermfg com 2 12 Top View...
Страница 66: ...Section 4 Control Definitions H85A Manual www rottlermfg com 4 26...
Страница 106: ...Section 5 Operating Instructions H85A Manual www rottlermfg com 5 38...
Страница 112: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 5 Grease Fitting Locations...
Страница 114: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 7 Hone Head Exploded View For Reference Only...
Страница 120: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 13 Z Axis Motor Belt Adjustment...
Страница 123: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 16 Z Axis Bearing Installation Section View...
Страница 125: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 18 Spindle Housing Bearing Installation Section View...
Страница 126: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 19...
Страница 128: ...Section 7 Troubleshooting H85A Manual www rottlermfg com 7 1...
Страница 131: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 1 Machine Parts Hone Tank and Components...
Страница 132: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 2 Oiler and Filter Assembly...
Страница 133: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 3 Linear Rails and X Axis Rack...
Страница 134: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 4 Coolant Pump Assembly...
Страница 135: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 5 Doors...
Страница 136: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 6 Base Plate Assembly...
Страница 137: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 7 Carriage Assembly Coolant Nozzle and Ballscrew Cover...
Страница 138: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 8 Linear Rails...
Страница 139: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 9 Oiler Distribution Block...
Страница 140: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 10 Z Axis Motor Assembly...
Страница 141: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 11 Inner Wire Track Assembly...
Страница 142: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 12 Z Axis Ballscrew Assembly Lower Section...
Страница 143: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 13 Upper Section...
Страница 144: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 14 Outer Wire Track Assembly Mounts...
Страница 145: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 15 Wire Tracks...
Страница 146: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 16 Spindle Drive Assembly Outer Components...
Страница 147: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 17 Inner Components...
Страница 149: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 19 Feed Motor Assembly...
Страница 150: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 20 Lower Section...
Страница 151: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 21 Spindle Drive Motor Assembly...
Страница 152: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 22 Spindle Drive Cover...
Страница 153: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 23 Electrical Enclosure Door Assembly Outside Parts...
Страница 154: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 24 Inside Parts...
Страница 155: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 25 Inside Components...
Страница 156: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 26 Computer Components...
Страница 157: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 27...
Страница 158: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 28 Electrical Panel Assembly...
Страница 159: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 29 Control Pendant Assembly Outer Components...
Страница 160: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 30 Pendant Mount...
Страница 161: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 31 Coolant Sump Tank...
Страница 162: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 32 Wiring Diagram...
Страница 164: ...Section 9 Options H85A Manual www rottlermfg com 9 2...