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Page 11 of 12 

 

SPI 

www.rotork.com 

 

PUB132-002-00_0219 

26.

 

Turn the handwheel until the valve is fully closed. 

27.

 

Loosen the single screw 

F

 

and position the “SHUT” plate to be in line with the position indicator, 

taking care not to disturb the position of the “OPEN” plate.

 

28.

 

Re-tighten all 4 small screws 

F

” 

to the prescribed torque. 

8

 

Operation 

The SPI is used to transmit the torque developed by a hand wheel in order to achieve the torque and / or 
thrust requirement of the valve, either directly or through an actuating gearbox, and has been designed for 
an operating speed of 12 RPM. It is also used to mechanically display valve position locally and to electrically 
signal open / closed valve position to a remote location. There are no operating instructions relating to the 
SPI unit itself. The SPI should be operated according to the valve manufacture

r’

s instructions and the 

actuating gearbox manufactu

rer’s instructions (if fitted).

 

No running in period is required. Calibration of the unit after initial set up is not required. 

 WARNING 

 Under no circumstances should any additional lever device such as a wheel-key, wrench or 

extension bar be applied to the handwheel in order to develop more torque or thrust when closing or 
opening the valve.  This may cause damage to the valve and/or actuating unit or may cause the valve to 
become stuck in the seated or back-seated position, or could lead to serious injury. This practice must not 
be undertaken at any time. 

 WARNING 

 The SPI unit is not designed to be operated by anything other than a hand wheel and as 

such has a rated operating speed of 12 RPM. The SPI unit must not be operated with any form of high 
speed device (such as air tools, drills, etc.) as this may lead to irreparable damage or serious injury.

 

9

 

Maintenance 

All mechanical cavities are lubricated with Fuchs Renolit CLX2 grease and sealed for life. Annual functional 
check of the SPI is recommended. Under normal operating conditions no maintenance is required for the SPI 
unit.  The required checking interval depends upon the respective application and more frequent checks may 
be carried out, this has to be determined by the user dependent on the conditions of use. 

All fasteners are fully torque tightened during assembly or commissioning. Once loosened, fasteners should 
be discarded and replaced with new and should never be reused. New fasteners should be tightened to the 
recommended torques (see section 12). Furthermore, bearings and O-rings must be replaced if disturbed 
after commissioning, as they may be damaged during maintenance activities. If any grease is lost or 
contaminated as a result of the SPI unit disassembly, this must be replenished using a suitable grease.  The 
unit must not be operated without lubrication. 

Spares kits are available from Rotork.  These include all seals, bearings and fasteners and a sufficient 
quantity of grease.  Contact Rotork with the serial number of the unit to request a spares kit. 

This equipment incorporates an anodized outer surface. To avoid the possibility of electrostatic charges, 
cleaning must only be carried out with a damp cloth. 

Under no circumstances is the electrical assembly (comprising of the PCB, soldered terminals, wires and 
switches/sensors) to be altered, disassembled or replaced. For SPI units certified for use in potentially 
explosive atmospheres, this assembly is a certified IECEx/ATEX component, and any changes to this 
component will invalidate the safety certification of the SPI unit. 

All seals, housing components and the input and output shafts are safety critical parts for units in hazardous 
areas. 

10

 

Special Tools 

No special tools are required for the installation or maintenance of the SPI unit. 

Содержание SPI 1

Страница 1: ...OPERATING MAINTENANCE INSTRUCTION MANUAL SPI SMART POSITION INDICATOR This manual contains important safety information Please ensure it is thoroughly read and understood before installing the equipme...

Страница 2: ...Spare Parts 12 12 Torque Tightening Figures 12 13 SPI Approvals 12 List of Figures Figure 1 SPI Thrust Taking Output Sleeve Assembly 7 Figure 2 SPI Thrust Bearing Arrangement 7 Figure 3 SPI Output Sl...

Страница 3: ...as outlined in this manual and also in accordance with relevant standards such as British Standard Codes of Practice and EN IEC 60079 14 If the product has nameplates indicating that it is suitable f...

Страница 4: ...gh speed device such as a drill etc 2 Specific Conditions of Use for Hazardous Area Approved Units 1 This equipment incorporates an anodized outer surface To avoid the possibility of electrostatic cha...

Страница 5: ...For Ex i Ex h product variants Ui 16V Ii 25 mA Pi 64 mW per separate IS circuit 3 4 Operational Specifications Life 2 million input shaft turns each direction Duty Manual operation service as per par...

Страница 6: ...andling The actuating gearboxes and SPI units must be fully supported until full valve shaft stem engagement is achieved and the actuating gearbox or SPI is secured to the valve flange Once connected...

Страница 7: ...correct position to ensure drive from the SPI output shaft Applying a thin layer of grease to the faces marked A below will make refitting of the output sleeve easier WARNING Ensure the correct order...

Страница 8: ...bearings may become damaged and will require replacing The SPI is supplied with studs and nuts for mounting to the valve or gearbox If it is desired to replace these we recommend grade 8 8 fasteners 6...

Страница 9: ...ening torque must not exceed 1 5 Nm 1 1 lb ft 13 2 lb in WARNING When connecting conductors make sure that the wire insulation extends right up to the terminal point WARNING Earth continuity is assure...

Страница 10: ...r valve positions between 60 open and fully open a If this feature is desired turn the input shaft of the SPI to the chosen valve position between 60 open and fully open and follow steps 17 and 18 to...

Страница 11: ...erious injury 9 Maintenance All mechanical cavities are lubricated with Fuchs Renolit CLX2 grease and sealed for life Annual functional check of the SPI is recommended Under normal operating condition...

Страница 12: ...ific approval details European Hazardous Area International Hazardous Area International Non Hazardous ATEX 2014 34 EU IEC 60079 0 2011 Ed 6 IEC 60079 1 2007 Ed 6 IEC 60079 7 2006 Ed 4 IEC 60079 11 20...

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