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Rotar Giga 75-100 - Cod.197AA3900 - Rev.03 - 05/2007

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CONTROL PANEL

The main functions of the compressor are controlled by means of an electronic control unit installed in the control panel.
1.

Buttons for menu scrolling / modifying values

2.

OK button – for confirming settings
Reset button – for silencing alarms

3.

Alarm LED

4.

I/ON Button – switch-on

5.

0/ OFF Button – switch-off.

6.

Display

To adjust the contrast, press 

  together (with machine in OFF status).

The contrast can be adjusted from 1 (darker) to 20 (lighter). Press OK to save the value.
7.

Emergency button – to be used for stopping the compressor immediately only in the event of a real emergency.

TYPE OF SERVICE

Automatic operation

Compressor operation is regulated by the pressure transducer, which stops the machine when the maximum pressure is

reached and restarts it when the pressure has returned to the minimum setting value.

The machine stop is delayed type; that is, it does not coincide precisely with the reaching of P max, but after a defined interval

of time during which there is no air intake.

The factory setting is 180 seconds, but we recommend checking that the number of starts per hour is NOT greater than the

maximum recommended number of 12. If the number is greater, it is preferable to increase the idle running time (see the section
“Modifiable parameters” point 7).

MODIFIABLE PARAMETERS

Pressing the OK button with the machine OFF takes you to the menu of operating parameters. In certain cases a

password is required in order to access the modifications. Use the 

  buttons to scroll the menu.

 0) Control unit ID (service password): selects the identification number of the control unit; if several compressors are connected

to the same RS485 line, multiple IDs can be selected.

1) Maintenance – Pre-alarm hours  (service password) : each working hour of the machine is counted down automatically;

when the counter reaches 0, the control unit trips a Maintenance Alarm.

Use the XX buttons to scroll the items of the menu:
1. General maintenance:

hours remaining

2. Air filter change:

hours remaining

3. Oil filter change:

hours remaining

4. Oil change:

hours remaining

5. Bearing lubrication:

hours remaining

6. Idle hours:

displays the hours of idle running

7. Total working hours:

displays the total working hours

The count preceded by the (-) sign indicates the number of hours that have elapsed since the last maintenance alarm.

The 

  buttons can be used to set a new value (in this way overriding the previous alarm).

2) Alarm history (no password required): with this menu you can view the last 100 alarms.
3) Pre-alarm temperature (factory password): on this menu you can set the temperature differential (“delta”, expressed in °C)

with respect to the maximum alarm temperature; the value can be set between 1 and 20.

Example: If the maximum temperature is 120°C and the dif ferential value is 10°C, the maximum temperature pre-alarm is

tripped at 110°C.

4) Maximum temperature (factory password): with this menu you can set the maximum temperature allowed; the setting range

CONTROLS AND SETTINGS

Содержание Giga 100

Страница 1: ...Rotar Giga 75 100 Cod 197AA3900 Rev 03 05 2007 GB use maintenance MANUAL Rotar Rotar Rotar Rotar Rotar Giga 75 100 Giga 75 100 Giga 75 100 Giga 75 100 Giga 75 100...

Страница 2: ......

Страница 3: ...1 oil drain tube no 1 door key no 1 user s guide CONDITION OF THE MACHINE WHEN SUPPLIED Every compressor is shop tested and delivered ready to be installed and to be set at work The oil used is RotEn...

Страница 4: ...ce and maintenance carried out so far SYMBOLS USED IN THE MANUAL Some symbols are used to highlight danger situations give recommendations or information These symbols are usually positioned next to t...

Страница 5: ...CE plate Always follow the maintenance schedule specified in the user s guide WHAT NOT TO DO Do not touch inner parts and pipes as they are very hot during compressor operation and stay hot for a cer...

Страница 6: ...tion of the machine Open the access doors and check all inner parts visual check Dispose of the packaging in compliance with the current waste disposal regulations PLACEMENT fig 2 The room chosen for...

Страница 7: ...the compressor heat energy as auxiliary heating unit These pipes should not be longer than 4 m Otherwise an auxiliary fan should be installed on the outlet side POWER CONNECTION Proceed to power conne...

Страница 8: ...takes you to the menu of operating parameters In certain cases a password is required in order to access the modifications Use the buttons to scroll the menu 0 Control unit ID service password selects...

Страница 9: ...ssure assistance password enabling this parameter the visualisation of the pressure and respective alarms is maintained but the control of the start of the compressor takes place using an external pre...

Страница 10: ...t verify the cause and then press the RESET button XX Emergency button Alarm tripped when the emergency button is pressed which blocks compressor operation To silence the alarm first reset the emergen...

Страница 11: ...filter replacement is required bearing lubric indicates the hours remaining until lubrication of the bearings is required oil filter h indicates the hours remaining until oil filter replacement is re...

Страница 12: ...il is returned to filter 11 through tube 10 From filter 11 oil reaches compressor 3 through tube 12 Oil is mixed with sucked air to form an air oil mixture that provides sealing and lubrication of com...

Страница 13: ...light for possible cuts replace element if any CHANGE THE AIR FILTER ELEMENT EVERY 3000 HOURS Undo retaining screws 3 from support panel 4 and remove prefilter Wash with water and soapy solution Fully...

Страница 14: ...ion fig 12 To perform this check you need a special measurement instrument that that provides a precise indication of the level of tension of the belt by means of a frequency measurement Proceed as fo...

Страница 15: ...STED OIL IS HIGHLY POLLUTANT Dispose of exhausted oil in compliance with current laws Used oil RotEnergy Plus Different compatible oil see table Service description Operating hours Operating hours Che...

Страница 16: ...emove and clean the intake regulator Oil mist separator filter clogged Replace the oil mist separator filter Line cock closed Open the cock Minimum pressure valve blocked Check and clean the valve if...

Страница 17: ...r no Ambient temperature C Noise level 1 m dB A Max compression temperature C Safety valve setting bar Separator pressure switch setting bar 8 9 10 9 8 9 10 9 Start up pressure switch setting bar Moto...

Страница 18: ...12 13 14 15 15 15 15 16 17 18 19 20 24 L22 L12 2 L31 L11 FU1 3 3 5 6 8 10 HL YV BULBO TERM THERM PROBE YV 5 25 AUTO DRAIN BULBO TERM THERM PROBE 3 3 PL1 PL2 10 8 6 5 12 13 22 021 ST2 BP V P V 021 22 2...

Страница 19: ...n pressure switch SA Radiator fan emergency control BP Line pressure transducer ST1 Screw delivery temperature probe ST2 Outlet air temperature probe D Electronic controller YV Solenoid valve M1 Upper...

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