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© 2017 CHARLES ROSS & SON COMPANY

7

INSTALLATION

A. LOCATION.

This CDA mixer is normally supplied as a "floor mounted" design which must be bolted to any substantially level floor
in a location where the required services are available.  The "rating" of the area is also of concern and should be
considered prior to installation. Since these machines are typically mounted on hydraulic lifts, the ceiling height and
overhead fixtures must be at an adequate distance off the floor. The floor must be of suitable strength to hold the
combined weights of the mixer, batch, auxiliary equipment, personnel, etc.

B. LIFTING/RIGGING OF MIXER.

1. This CDA dual shaft mixer has been shipped assembled.
2. All components should be handled carefully and protected to eliminate the possibility of damage, twisting or
deforming of the parts and their painted, machined or hard chromed surfaces. Some items may need cardboard or
other material used to protect them from lifting devices such as forks, hooks or straps.
3. The mixing shaft assemblies are especially vulnerable to damage or bending during handling. Contact with the
shafts and blades should be avoided.
4. Lifting of the mixer off of its shipping pallet can be done by wrapping a lifting strap around the upper flange and/or
under the anti-rotation tube support, of the hydraulic cylinder. To avoid damaging the hydraulic cylinder packing and
causing it to leak, do not extend the cylinder by pulling the cylinder rod out of the cylinder housing.
5. Lifting Straps should be used where possible.
6. Before lifting of the mixer can occur, the Mix Can must be removed. Do not lift the Mixer and the Mix Can
together. Connect temporary compressed air pressure  to the inlet on the top of the air/oil hydraulic tank/reservoir.
Allow the tank to fill with air and actuate the hydraulic lift to raise the mixer and lift the agitator shafts/blades out of
the Mix Can. When fully raised, the Mix Can will be able to be removed from under the mixer. (See Operating
Instructions)

C. MECHANICAL INSTALLATION, LEVELING AND SHIMMING.

1. The CDA dual shaft mixer is typically supplied fully assembled. The mixer should be placed on a
substantially level, flat and smooth surface. Shim the mixer to level the hydraulic lift cylinder in two
directions at 90-degrees to each other, front (0-degrees) and side (90-degrees) of the hydraulic lift cylinder.
This should provide a relatively vertically leveled installation. Secure the base of the mixer to the floor using
a properly rated bolting system. Shim at all bolting points and at locations between bolts as required. Please
note, the Vacuum Cover may not be level or parallel to the floor or perpendicular to the hydraulic cylinder.
The mixer is designed to allow the front edge (0-degrees) of the Vacuum Cover to be slightly lower than the
rear edge. This is to allow the Vacuum Cover to contact the front (0-degrees) of the Mix Can first and settle
across the top surface of the Mix Can and crush the o-ring to create a seal.

2. The Mix Can will need to be shimmed between the top of the Casters and the bottom of the Caster Pads
(supports on the bottom of the Mix Can) to bring the Mix Can to match the “level” of the Vacuum Hood.
Shims are installed in this location when shipped and extra shims are shipped loose. Each floor and each Mix
Can is different and each will require different shims to bring the Mix Can to the correct and same height and
same orientation to the mixer to create the correct alignment and seal with the Vacuum Cover. Again, here as
with the Mixer installation, the top rim of the Mix Can will not be parallel to the Vacuum Cover when the
Vacuum Cover is raised. The top rim of the Mix Can should be “level” and therefore close to perpendicular
to the Hydraulic Cylinder. When the Mix Can is properly shimmed, the locating and locking pins should fit
easily into the receiving holes.

3. When the Mixer and Mix Can are properly shimmed, leveled and aligned, the Vacuum Cover will contact
the front edge of the upper rim of the Mix Can first, at 0-degrees (front). With the 0-degree location of the
Vacuum Cover and Mix Can just barely touching, the 180-degree location will be approximately 1/8”-3/16”
apart. Allowing the mixer to lower fully should produce a well mated Vacuum Cover to Mix Can crushing
the o-ring and creating the required seal. Also, the OD of the Vacuum Cover and the OD of the Mix Can
should be relatively concentric and the Anchor Blade OD should be relatively equally spaced from the side
walls of the Mix Can when positioned at 0, 90, 180 and 270-degrees and it should be centered in the Mix
Can.

Содержание CDA-10

Страница 1: ...N COMPANY 1 CHARLESROSS SONCOMPANY CHARLES ROSS SON COMPANY 710 OLD WILLETS PATH HAUPPAUGE NY11788 PHONE 631 234 0500 FAX 631 234 0691 www mixers com CDA DUALSHAFTMIXER CDA 10 INSTALLATION MAINTENANCE...

Страница 2: ...UPLE THERMOWELL 9 H GROUNDING CABLES 9 OPERATION 10 A HYDRAULIC LIFT 10 B MIX CAN 10 C VARIABLE SPEED CONTROL 10 D MIXING 10 E VACUUM MIXING 11 MAINTENANCE 12 A AGITATOR SHAFT SEALS VACUUM RATED MIXER...

Страница 3: ...fety controls or other safety devices provided with the equipment must be in place and operational prior to operation of the equipment All rotating and or moving parts must be guarded during operation...

Страница 4: ...ve or the factory immediately E Mail Fax or Mail a copy of the inspection report and the delivery receipt indicating the problem areas at the time of delivery to sales mixers com Charles Ross Company...

Страница 5: ...Electrical Controls All electrical control panels are built to meet the National Electrical Code at the time of manufacture and are provided with disconnects that shut off power to the control circui...

Страница 6: ...d orreconditioningtherentedunit thecustomermust include the MSD sheet s of the material s that have been mixed in the rented unit The MSD sheet s are to be returnedwiththe rentedunit IftheMSDsheet s i...

Страница 7: ...e hydraulic lift cylinder in two directions at 90 degrees to each other front 0 degrees and side 90 degrees of the hydraulic lift cylinder This should provide a relatively vertically leveled installat...

Страница 8: ...ck the rotation of the shaft by jogging the drive motor Correct shaft rotation will be clock wise If the direction is reversed Lockout all power to the controls and reverse the connection of any two o...

Страница 9: ...ith oil NEVERALLOWTHESE SEALSAND BEARINGSTO RUN DRY Check the oil level at the oil gauge sight on the side of the bearing housing tower and add oilasnecessarytokeepthissight gaugefullatthecenterline U...

Страница 10: ...e Hydraulic Cylinder or on Base Extensions which are at the floor level Appropriate grounding cables should also be attached to the Mix Can C VARIABLE SPEED CONTROL 1 The speed of the agitators can be...

Страница 11: ...ncrease the evaporation of other volatiles such as solvents or wetting agents The reaction of each formula to vacuum is different and should be closely monitored during trial runs The horse power requ...

Страница 12: ...the shaft surface to its original 240 grit finish This is done by using 240 grit sand paper and then finish using a White Scotch Brite Hand Pad 7445 The shaft surface should appear as new with all scr...

Страница 13: ...Dry Running Flexi Lip Sealsand an ATMOSPHERIC RATED MIXER withoutseals are lubricated by grease and should be greased regularly or at least every 500 hours If a bearing makes anunusual noise orruns un...

Страница 14: ...per needs to be replaced 1 Pulloutthe oldwiperand thoroughly clean thegroove 2 Gentlytap the new wiperintothe groove witha fiber hammer alap jointwillresult 3 Pull out both ends of the joint fit the e...

Страница 15: ...isnotimportant Also refertotheVendorLiteratureformorespecific information 1 Reducer SyntheticAGMAlubricant 7EPor 8EP ISO ASTM viscosity grade 460 680 2 Bearings Anyhightemperature solvent resistant sy...

Страница 16: ...Valve 3 way 1 19 Hydraulic Control Valve Hand 1 20 Exhaust Muffler 1 21 Hydraulic Cylinder 5 Dia x 20 Stroke 42 OAH 1 22 Wiper Hydraulic Cylinder 1 23 Packing Gland Hydraulic Cylinder 1 24 Packing Ch...

Страница 17: ...Cap 1 58 Mechanical Seal Disperser Single Rotary Complete w 58a 1 58a Mechanical Seal Disperser Single Stationary Complete w 58 1 58b Lip Seal Teflon Option 1 59 Snap Ring Internal Disperser Shaft Lo...

Страница 18: ...2017 CHARLES ROSS SON COMPANY 18 SIDE VIEW CDA 10...

Страница 19: ...2017 CHARLES ROSS SON COMPANY 19 VACUUM COVER BEARING HOUSING VIEW CDA 10...

Страница 20: ...2017 CHARLES ROSS SON COMPANY 20 HSD BLADE VIEW CDA 10...

Страница 21: ...2017 CHARLES ROSS SON COMPANY 21 MIX CAN VIEW CDA 10...

Страница 22: ...2017 CHARLES ROSS SON COMPANY 22 THERMOCOUPLE ASSEMBLY LOW PROFILE 1 8 FLUSH MOUNT...

Страница 23: ...2017 CHARLES ROSS SON COMPANY 23 APPENDIX VENDOR PRODUCT INFORMATION...

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