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Installation

Instruction Manual

March 2017

LIQ-MAN-396R-396RVP

2.2

Unpacking and Inspection

Inspect the outside of the carton for any damage. If damage is detected, contact the carrier

immediately. Inspect the instrument and hardware. Make sure all items in the packing list are

present and in good condition. Notify the factory if any part is missing.

Note:

If the sensor is to be stored, the protective boot should be filled with either KCl electrolyte

solution or pH 4.0 buffer solution and replaced on sensor tip until ready to use.

Note:

Save the original packing cartons and materials as most carriers require proof of damage due

to mishandling, etc. Also, if it is necessary to return the instrument to the factory, you must pack the

instrument in the same manner as it was received. Refer to Section 8.0 for instructions.

2.3

Mechanical Installation

The Rosemount 396R Sensor may be installed through a weldalet or in a pipe tee or “Y”, as shown

in Figure 2-1, when used with a ball valve. Insert the end of the sensor to a depth sufficient to ensure

that the glass bulb is continuously wetted by the process fluid. The Rosemount 396R can also be

inserted directly into the process without the use of a ball valve for appli cations not requiring

continuous operation during sensor maintenance.

The sensor must be mounted within 10-90 degrees of the horizontal with the tip pointed

downward, thus keeping air bubbles off of the pH sensitive glass bulb. Bubbles settled on the glass

bulb disrupt the electrical continuity between the pH sensitive glass and the silver/ silver chloride

measuring element.

If the retraction version is to be installed without a ball valve follow the installation procedure for

insertion service (Section 2.3.2). Perform the following steps for sensor installation through a ball

valve:

2.3.1

Installation Through Ball Valve

Carefully remove the liquid filled rubber boot which protects the glass electrode and keeps

the liquid junction wet during shipping and storage. Discard the liquid and boot. Make sure

the lubricated O-ring is in place in the groove inside the male connector on the sensor body.

With the male connector on the sensor’s body, insert the sensor into the ball valve until it

gently touches the closed valve. The molded electrode guard will protect the glass bulb

from breakage.

WARNING

Glass electrode must be wetted at all times (in storage and in line) to maximize sensor life.

Allow sufficient room for safe retraction and insertion of the sensor. Personnel should have room for

stable footing while performing removal or insertion of the sensor.

CAUTION

Buffer solution, in the protective boot, may cause skin or eye irritation.

CAUTION

Содержание 396R

Страница 1: ...Rosemount 396R 396RVP pH ORP Sensors Instruction Manual LIQ MAN 396R 396RVP Rev K March 2017 ...

Страница 2: ...hasgkas ...

Страница 3: ... procedures can affect the product s performance place the safe operation of your process at risk and VOID YOUR WARRANTY Third party substitutions may result in fire electrical hazards or improper operation Ensure that all equipment doors are closed and protective covers are in place except when maintenance is being performed by qualified persons to prevent electrical shock and personal injury The...

Страница 4: ... Updated ordering info and added revised wiring drawings G 01 05 Delete obsolete options H 01 07 Miscellaneous revisions I 11 10 Removed mention of patents and updated dnv logo J 02 11 Added ATEX directive and updated caution boxes per ANSI standard K 03 17 Updated the Ordering Information Specifications Product Certifications and Emerson logo and Address About This Document 1 All pH ORP sensors h...

Страница 5: ...libration 5 1 Sartup 43 5 2 pH Calibration 43 5 3 ORP Calibration 44 Section 6 Maintenance 6 1 Maintenance 45 6 2 Sensor Removal 45 6 3 pH Electrode Cleaning 46 6 4 Cleaning Platinum Electrode 46 6 5 Automatic Temperature Compensator 47 6 6 Sensor Tube Replacement When Used With A Sensor Head Junction Box 48 Section 7 Diagnostics and Troubleshooting 7 1 Diagnostics and Troubleshooting with Model 5...

Страница 6: ...Table of Contents Instruction Manual March 2017 LIQ MAN 396R 396RVP ii Table of Contents ...

Страница 7: ... titanium tube with EPDM seals to provide maximum chemical resistance The sensors feature a shrouded tip for protection from breakage while allowing process to flow by the glass electrode for accurate and reliable pH and ORP measurements Description and Specifications 1 Instruction Manual Description and Specifications LIQ MAN 396R 396RVP March 2017 Figure 1 1 Cross Section Diagram of the TUpH Ref...

Страница 8: ... kPa abs at 212 F 100 C Wetted Materials Polypropylene EPDM titanium glass platinum ORP only Weight Shipping Weight Sensor Code 21 2 0 lb 3 0 lb 9 kg 1 40 kg Code 25 3 0 lb 4 0 lb 1 40 kg 1 80 kg Ball Valve PN 23240 00 5 lb 7 lb 2 25 kg 3 20 kg PN 23634 00 8 lb 10 lb 3 65 kg 4 55 kg J Box 3 lb 4 lb 1 40 kg 1 80 kg Process Connections None must use 1 inch process connector or ball valve kit 1 1 2 o...

Страница 9: ...ctivity 75 µS cm nominal Pressure Range Hemi bulb 100 1136 kPa abs 0 150 psig Flat bulb 100 790 kPa abs 0 100 psig Wetted Materials Polypropylene EPDM titanium glass platinum ORP only Weight Shipping Weight Sensor Code 21 2 0 lb 3 0 lb 9 kg 1 40 kg Code 25 3 0 lb 4 0 lb 1 40 kg 1 80 kg Ball Valve PN 23240 00 5 lb 7 lb 2 25 kg 3 20 kg Process Connections None must use 1 inch process connector or ba...

Страница 10: ... Temperature Class T6 Ta 20 C to 60 C Hazardous Classified Locations IS I II III 1 ABCDEFG T6 Ta 60 C 1400332 Entity I 0 AEx ia IIC T6 Ta 60 C 1400332 Entity NI I 2 ABCD T6 Ta 60 C S II III 2 EFG T6 Ta 60 C Per standards 3600 1998 3610 2010 3611 2004 3810 2005 CSA See online CSA Certificate of Compliance for applicable sensor options Sensors with preamp Intrinsically Safe Class I Division 1 Groups...

Страница 11: ...sensor will come with a standard 15 ft integral cable 4 Used for connection to 1181 1054 series and 2081 sensor head junction boxes 5 Used for connection to sensor head junction box PN 23709 00 Table 1 5 Rosemount 396RVP ordering information Model Sensor type 396RVP pH ORP Sensor Measuring Electrode Type 10 pH GPHT Glass 12 ORP 13 pH GPLR Flat Glass Sensor Length 21 21 Inch Titanium Tube 25 36 Inc...

Страница 12: ...Description and Specifications Instruction Manual March 2017 LIQ MAN 396R 396RVP 6 Description and Specifications ...

Страница 13: ...ped PN 9200273 11 conductor shielded unprepped For first time Rosemount 396RVP installations using the following guide is recommended 1 Variopol Cable required for all first time installations Choose one PN 24281 00 15 ft VP8 Cable PN 24281 01 25 ft VP8 Cable 2 Retractable Mounting 1A Choose one required for all first time installations except as noted PN 23166 00 1 in x 1 in NPT process connector...

Страница 14: ...t requiring continuous operation during sensor maintenance The sensor must be mounted within 10 90 degrees of the horizontal with the tip pointed downward thus keeping air bubbles off of the pH sensitive glass bulb Bubbles settled on the glass bulb disrupt the electrical continuity between the pH sensitive glass and the silver silver chloride measuring element If the retraction version is to be in...

Страница 15: ...nsor in place When the hex nut is tightened the Teflon ferrule inside the compression fitting clamps the sensor tube 2 3 2 Installation Without Ball Valve The Rosemount 396R Sensor may be installed through a weldalet or pipe tee or Y when used with a process connector PN 23166 00 or 23166 01 The sensor should be installed within 80 of vertical with the electrode facing down The sensor must be capt...

Страница 16: ...ation and Maintenance Installation Instruction Manual March 2017 LIQ MAN 396R 396RVP Figure 2 1 Typical Mounting Configurations for Rosemount 396R Figure 2 2 Typical Mounting Configurations for Rosemount 396RVP ...

Страница 17: ...truction Manual Installation LIQ MAN 396R 396RVP March 2017 Figure 2 3 Dimensional Drawing Rosemount 396R with Optional Ball Valve PN 23765 00 Note Add five 5 inches to dimension A if mounting a sensor head junction box onto the sensor ...

Страница 18: ...on Instruction Manual March 2017 LIQ MAN 396R 396RVP Figure 2 4 Dimensional Drawing Rosemount 396R with Optional Ball Valve PN 23240 00 Note Add five 5 inches to dimension A if mounting a sensor head junction box onto the sensor ...

Страница 19: ...Instruction Manual Installation LIQ MAN 396R 396RVP March 2017 Figure 2 5 Dimensional Warning Label for Rosemount 396R Hemi Bulb Sensors and Sensor Note Pressure rating for flat glass sensors is 100 790 kPa 0 100 psig ...

Страница 20: ...14 Installation Installation Instruction Manual March 2017 LIQ MAN 396R 396RVP Figure 2 6 Dimensional Drawing Rosemount 396RVP with Optional 1 1 2 inch Ball Valve PN 23240 00 ...

Страница 21: ...Installation 15 Instruction Manual Installation LIQ MAN 396R 396RVP March 2017 Figure 2 6 Dimensional Drawing Rosemount 396RVP with Optional 1 1 4 inch Ball Valve PN 23765 00 ...

Страница 22: ...16 Installation Installation Instruction Manual March 2017 LIQ MAN 396R 396RVP ...

Страница 23: ...0273 for interconnect 3 The maximum distance from the sensor to the transmitter is 15 ft without an integral preamplifier 4 Signal cable should be run in a dedicated conduit and should be kept away from AC power lines Section 3 Wiring Rosemount 396R For maximum EMI RFI protection when wiring from the sensor to the junction box the outer braid of the sensor should be connected to the outer braided ...

Страница 24: ...Wiring Rosemount 396R Instruction Manual March 2017 LIQ MAN 396R 396RVP Figure 3 2 Wiring Rosemount 396R 54 to Models 54e 81 3081 4081 and 5081 pH ORP Figure 3 3 Wiring Rosemount 396R 54 with Remote J Box and Preamp PN 23555 00 ...

Страница 25: ...truction Manual Wiring Rosemount 396R LIQ MAN 396R 396RVP March 2017 Figure 3 4 Wiring Rosemount 396R 50 for use with Remote Junction Box PN 23309 03 Figure 3 5 Wiring Rosemount 396R 54 for use with Remote Junction Box PN 23309 04 ...

Страница 26: ...R Instruction Manual March 2017 LIQ MAN 396R 396RVP 20 Wiring Rosemount 396R Figure 3 6 Wiring Rosemount 396R 50 54 to Model 1181 pH ORP Figure 3 7 Wiring Rosemount 396R 54 to Models 1054A B pH ORP 2054 pH and 2081 pH ORP ...

Страница 27: ...ruction Manual Wiring Rosemount 396R LIQ MAN 396R 396RVP March 2017 Wiring Rosemount 396R 21 Figure 3 8 Wiring Rosemount 396R 54 to Model SCL P Q Figure 3 9 Wiring Rosemount 396R 54 61 to Model Xmt P XX 10 ...

Страница 28: ...ensor Head J Boxes to Models 1181 1054 Series 2054 2081 Figure 3 11 Wiring Rosemount 396R 54 61 for use with Sensor Head J Box to Models 54e 81 3081 4081 and 5081 Wiring Rosemount 396R Instruction Manual March 2017 LIQ MAN 396R 396RVP 22 Wiring Rosemount 396R ...

Страница 29: ...12 Wiring Rosemount 396R 50 for use with J Box PN 23707 00 to Models 1181 1050 1060 1030 and 1023 pH Transmitters Instruction Manual Wiring Rosemount 396R LIQ MAN 396R 396RVP March 2017 Wiring Rosemount 396R 23 ...

Страница 30: ...3 13 Wiring Rosemount 396R 54 for use with J Box PN 23708 01 to Models 1054 Series 2054 and 2081 pH Transmitters Wiring Rosemount 396R Instruction Manual March 2017 LIQ MAN 396R 396RVP 24 Wiring Rosemount 396R ...

Страница 31: ...n Manual Wiring Rosemount 396R LIQ MAN 396R 396RVP March 2017 Figure 3 14 Wiring Rosemount 396R 50 54 60 for use with Sensor Head J Boxes to Models 1181 1054 Series 2054 2081 Figure 3 15 Wiring Rosemount 396R 54 61 to Model 1055 10 22 32 ...

Страница 32: ...Wiring Rosemount 396R Instruction Manual March 2017 LIQ MAN 396R 396RVP 26 Wiring Rosemount 396R ...

Страница 33: ... wiring sheet for wire functions of the cables and wiring diagrams to various transmitters 3 The maximum distance from the sensor to the transmitter is 15 ft without an integral preamplifier 4 Signal cable should be run in a dedicated conduit and should be kept away from AC power lines Section 3 Wiring Rosemount 396RVP For maximum EMI RFI protection when wiring from the sensor to the junction box ...

Страница 34: ...28 Wiring Rosemount 396RVP Figure 4 1 Model 81 Wiring Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ MAN 396R 396RVP Figure 4 2 Model 1181 Wiring ...

Страница 35: ...Instruction Manual Wiring Rosemount 396RVP LIQ MAN 396R 396RVP March 2017 Wiring Rosemount 396RVP 29 Figure 4 3 Model 81 Wiring through Remote Junction Box ...

Страница 36: ...Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ MAN 396R 396RVP 30 Wiring Rosemount 396RVP Figure 4 4 Model 1181 1050 1060 1003 1023 Wiring through Remote Junction Box ...

Страница 37: ...Instruction Manual Wiring Rosemount 396RVP LIQ MAN 396R 396RVP March 2017 Wiring Rosemount 396RVP 31 Figure 4 5 Model 2081 Wiring Figure 4 6 Model 3081 4081 and 5081 Wiring ...

Страница 38: ...Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ MAN 396R 396RVP 32 Wiring Rosemount 396RVP Figure 4 7 Model 2081 Wiring through Remote Junction Box ...

Страница 39: ...Instruction Manual Wiring Rosemount 396RVP LIQ MAN 396R 396RVP March 2017 Wiring Rosemount 396RVP 33 Figure 4 8 Model 3081 4081 and 5081 Wiring through Remote Junction Box ...

Страница 40: ...Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ MAN 396R 396RVP 34 Wiring Rosemount 396RVP Figure 4 9 Model 1054 Wiring Figure 4 10 Model 1054A B 2054 Wiring ...

Страница 41: ...Instruction Manual Wiring Rosemount 396RVP LIQ MAN 396R 396RVP March 2017 Wiring Rosemount 396RVP 35 Figure 4 11 Model 1054 Wiring through a Remote Junction Box ...

Страница 42: ...Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ MAN 396R 396RVP 36 Wiring Rosemount 396RVP Figure 4 12 Model 1054A B 2054 Wiring through a Remote Junction Box ...

Страница 43: ...Wiring Rosemount 396RVP 37 Instruction Manual Wiring Rosemount 396RVP LIQ MAN 396R 396RVP March 2017 Figure 4 13 Model 54 54e Wiring Figure 4 14 Model 54 Wiring through Remote Junction Box ...

Страница 44: ...38 Wiring Rosemount 396RVP Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ MAN 396R 396RVP Figure 4 15 Model 2700 Wiring ...

Страница 45: ...Wiring Rosemount 396RVP 39 Instruction Manual Wiring Rosemount 396RVP LIQ MAN 396R 396RVP March 2017 Figure 4 16 Model SCL P Q Wiring Figure 4 17 Model Xmt P XX 10 Wiring ...

Страница 46: ...Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ MAN 396R 396RVP 40 Wiring Rosemount 396RVP Figure 4 18 Model 1055pH pH Wiring Figure 4 19 Model 1055pH pH Wiring through Remote Junction Boxes ...

Страница 47: ...Instruction Manual Wiring Rosemount 396RVP LIQ MAN 396R 396RVP March 2017 Wiring Rosemount 396RVP 41 Figure 4 20 Model 1055 10 22 32 Wiring ...

Страница 48: ...Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ MAN 396R 396RVP 42 Wiring Rosemount 396RVP ...

Страница 49: ... the buffer solution and sensor temperature and wait for reading to stabilize Value of buffer can now be acknowledged by transmitter 2 Once the first buffer has been acknowledged by the transmitter rinse the buffer solution off of the sensor with distilled or deionized water 3 Repeat steps 1 and 2 using the second buffer solution 4 Once the transmitter has acknowledged both buffer solutions a sens...

Страница 50: ...rium However the actual measured potential is dependent on many factors including the condition of the surface of the ORP platinum electrode Therefore the sensor should be allowed 1 2 hours to become conditioned to the stream when first set up or after being cleaned 5 3 1 ORP Calibration Procedure 1 Make a temporary electrical connection between the sensor and the instrument 2 Obtain a ORP standar...

Страница 51: ...ss end male connector A B Rosemount 396R 25 36 in tube 2 Be certain that pressure at the sensor is below 35 psig 343 KPa before proceeding with the retraction It is also recommended that the personnel wear a face shield and have a stable footing Refer to Figure 6 1 Push in on the sensor end or the top of the J box and slowly loosen the hex nut B of the process end male connector A 3 When the hex n...

Страница 52: ...hly with tap water If the sensor will not calibrate it must be replaced 6 4 Cleaning Platinum Electrode The electrode is never exposed to these undesirable compounds In the event poisoning is suspected the electrode can be restored to normal operation by simply cleaning the platinum electrode with baking soda Polish it by rubbing it with a damp paper towel and baking soda until a bright shiny appe...

Страница 53: ...lement and can be determined according to Table 6 2 or the following formula RT R0 l R1 T 20 Where RT Resistance T Temperature in C Refer to Table 4 1 for R0 and R1 values Table 6 1 R0 and R1 Values for Temperature Compensation Elements Temperature Element R0 R1 3K 2934 0 0045 PT 100 107 7 0 00385 Table 6 2 Temperature vs Resistance of Automatic Temperature Compensator Elements Temperature C Resis...

Страница 54: ... the discarded O ring 5 Cover the 1 MNPT pipe threads of the male connector body A with Teflon tape not provided to protect them from galling during reinstallation 6 Pass the wires from the new sensor through the process end male connector A Make sure that the beveled edge of the ferrule faces the process end of the sensor Snug the hex nut B to keep it in place Do not tighten down fully on the hex...

Страница 55: ...rtain that the sensor cannot come free from the valve assembly and male connector The built in retraction stop collar at the end of the sensor will butt against the shoulder of the male connector 11 Open ball valve and position the sensor at the desired insertion depth and orientation Using a crescent or open end wrench tighten the hex nut B to secure the sensor in place See Figure 6 2 If the sens...

Страница 56: ...Maintenance Instruction Manual March 2017 LIQ MAN 396R 396RVP 50 Maintenance Figure 6 1 Example of Sensor Tube Replacement Figure 6 2 Male Connector Tightening Diagram ...

Страница 57: ...automatically search for fault conditions that would cause an error in the measured pH value as does the Model 1054A B pH ORP transmitter to a lesser degree Refer to the respective manual for a complete description of the transmitter s fault conditions Table 7 1 lists the transmitters diagnostic messages that indicate a possible sensor problem A more complete description of the problem and a sugge...

Страница 58: ...ment shorted Check T C element as instructed in Section 6 5 and replace sensor if defective Span between buffers extremely short in AUTO T C Mode T C element open Check T C element as instructed in Section 6 5 and replace sensor if defective Sluggish or slow meter indication for real changes in pH level Electrode coated Clean sensor as instructed in Sections 6 3 or 6 4 Replace sensor if cracked El...

Страница 59: ...amplifier for junction box for Models 1055 54e 81 3081 4081 5081 Xmt Table 8 2 Accessories for Rosemount 396RVP Part Number Description 23557 00 Preamplifier for junction box for Models 54e 81 3081 4081 5081 Xmt 1055 33046 00 Ferrule 1 in split 316SS 9310096 Nut swage 1 in 316SST 9210012 Buffer solution 4 01 pH 16 oz 9210013 Buffer solution 6 86 pH 16 oz 9210014 Buffer solution 9 18 pH 16oz R508 8...

Страница 60: ...54 Accessories Diagnostics and Troubleshooting Instruction Manual March 2017 LIQ MAN 396R 396RVP ...

Страница 61: ...EC Declaration of Conformity 55 EC Declaration of Conformity Note Please see website for most recent Declaration Instruction Manual EC Declaration of Conformity LIQ MAN 396R 396RVP March 2017 ...

Страница 62: ...56 EC Declaration of Conformity Diagnostics and Troubleshooting Instruction Manual March 2017 LIQ MAN 396R 396RVP ...

Страница 63: ...UIPMENT CONNECTED TO THE ASSOCIATED APPARATUS MUST NOT USE OR GENERATE MORE THAN 250V RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THAN OR EQUAL TO 1 OHM ANY FM APPROVED TRANSMITTER FOR DIVISION 1 WITH INTRINSICALLY SAFE OUTPUT PARAMETERS THIS FM APPROVED DEVICE MUST BE INSTALLED PER ITS INSTALLATION DRAWING FM APPROVED EQUIPMENT MAY BE MULTIPLE DEVICES NUMBER IS LIMI...

Страница 64: ...f companies All other marks are the property of their respective owners The contents of this publication are presented for information purposes only and while effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms a...

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