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WM-020-369-10-en

 BA SPEEDY classic 2 balance

.doc

  

 

 

 

 

 

STARK Spannsysteme GmbH – Roemergrund 14 - 6830 Rankweil - Austria 

Tel.:+43 5522 37400-0 - Fax.:+43 5522 37400-700 - e-mail: 

[email protected]

 - 

www.stark-inc.com

  

8/16 

6.1  Fitting the fast closing clamp Speedy 2 balance Standard 

 

1.  Check installation contour for Speedy for dimensional accuracy and surface finish. Important: The 

chamfer 1.6 +0.2 x 30° on the ø110 bore must be dimensionally accurate, otherwise the fitting space 
for the O-ring will be too small. (Heavy curvature of the cover, the cover will not fit flat) All parts must be 
clean, this statement also applies to all supply lines. (Deep bores, etc.) 
 

2.  Grease the three O-rings ø4 x 1.5 and place them at the bottom in the locating bores. Note: It is 

absolutely necessary to fit the 3 ø4 x 1.5 O-rings and the 3 ø101 1.78 O-rings during the assembly 
procedure. 
 

3.  Grease all sealing surfaces in the locating bore well and fit them in the correct order in the bore. 

Pay attention to the indexing pin position. 
 

Never carry out hammer blows in the locating bore of the SPEEDY otherwise it can damage the 
seals. It can also make the SPEEDY burst apart (cup springs are pre-tensioned). 
 

4.  Then insert the compression springs with ball cage and retaining ring into the centre bore of the piston. 

 

5.  Fit the locking ring into the disc groove. Make sure that the centring diameter surface is not damaged. 

 

6.  Tighten fast closing clamp to 10 Nm using the supplied screws DIN 912 M6. Only use the screws 

supplied, or screws DIN 912 of quality 10.9. Tighten all 8 screws using torque wrench on the fast 
closing clamp.

 

 

 

Note:

 To check the flat surface around the cover with a feeler gauge, try to insert it between the 

plate and the disc. If it is possible to insert the feeler gauge, remove Speedy according to removal 
instructions points 1 – 5 and start again at point 1 of the assembly instructions. 

 

Important:

 The ball bearings are loose inside the ball cage. All the balls must be present and able 

to move freely. Make sure that the locking ring sits properly. 
 

 

7.  After fitting all SPEEDY devices, apply pressure to the fast closing clamping plate. Refer to the 

enclosed instructions for the permitted pressure which may not be exceeded (see Specifications in 
Chapter 9) 
 

Important:

  Only  apply  pressure  to  fast  closing  clamping  plate  when  it  is  screwed  in  position. 

Verify the check dimension A on each SPEEDY. Only when the check dimension is reached is the 
correct function of the SPEEDY ensured. If the check dimension is not achieved on one or more 

SPEEDY  devices,  the  related  SPEEDY  devices  must  be  removed  as  described  in  the  removal 
instructions points 1– 5. 

Содержание WM-020-369-10-en BA

Страница 1: ...mping system Operating Manual WM 020 369 10 en BA SPEEDY classic 2 balance Manufacturer STARK Spannsysteme GmbH Roemergrund 14 6830 Rankweil Austria Tel 43 0 55 22 37400 0 Fax 43 0 55 22 37400 700 E m...

Страница 2: ...ast closing clamp plate 5 4 7 3 Malfunction in the hydraulic system During operation 5 4 7 4 Hazard due to incorrect mounting of the fast closing clamp 6 4 7 5 Hazard due to changes in peripheral spee...

Страница 3: ...intenance of the fast closing clamping device provide important information on the safe and efficient use of the fast closing clamping device 3 2 Presentation of safety instructions Safety instruction...

Страница 4: ...fications defined for normal operation Using as lifting gear and for transporting loads The operator owner bears the sole responsibility for damage due to improper use The manufacturer will not accept...

Страница 5: ...energy on the fast closing clamping device as well as pressure in cylinders and valves after switching off the fast closing clamping device 4 7 1 Spring assembly If the fast closing clamp is dismounte...

Страница 6: ...ipheral speed The fast closing clamp may fracture due to excessive speed excess weight or imbalance and the pallet thrown off Action Comply with specifications and regulations regarding maximum values...

Страница 7: ...p While machining is in progress on one pallet another can be set up in parallel 6 Mounting and installation Fitting and removal instructions for Speedy classic 2 balance and Speedy classic 2 balance...

Страница 8: ...l cage and retaining ring into the centre bore of the piston 5 Fit the locking ring into the disc groove Make sure that the centring diameter surface is not damaged 6 Tighten fast closing clamp to 10...

Страница 9: ...password by e mail Training courses Stark Spannsysteme GmbH provides training courses to train your operators and service personnel Training courses are held on site or at Stark Spannsysteme GmbH Plea...

Страница 10: ...tening torque connect the hydraulic pressure generator to the circuit Release Slowly and carefully increase the hydraulic pressure to the release pressure During this process check the clamping elemen...

Страница 11: ...Verify check dimension with clamping element released There is a check dimension tester to measure the check dimension of every size The tester can be procured from Stark Spannsysteme GmbH Order No 50...

Страница 12: ...must be removed for the cleaning Procedure for cleaning 1 Remove locking ring 2 Carefully lift off retaining ring 3 Remove ball cage 4 Remove spring 5 Clean the parts removed incl housing bore check f...

Страница 13: ...uct with Corrosive or caustic ingredients or Organic solvents such as halogenated or aromatic hydrocarbons and ketones thinners acetone etc as these substances can irreparably damage the seals The ele...

Страница 14: ...guidelines 9 Specifications SPEEDY classic 2 balance Part number 801 201 801 215 Drawing number 069 xxx Description SPEEDY classic 2 balance Check dimension 24 0 2 Lift clearance 1 3 mm Repeatability...

Страница 15: ...ing cycles increases 2 Lifting force 10 kN at release pressure 70 bar lifting force 15 kN at release pressure 80 bar 3 Set overpressure safety valve to max 5 bar above the max operating pressure 4 Onl...

Страница 16: ...rds auf das sich diese Erkl rung bezieht mit den folgenden Normen bereinstimmt 2006 42 EG Machines addendum II A Maschinen Anhang II A and the following standards were applied und dass die folgenden N...

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