Robopac S6, Руководство по эксплуатации и обслуживанию, Страница: 88 / 94

Chapter 10
Annexes
- 69 -
English
24
1-
547-
2.fm
IDM
Rating data
• Nominal capacity C
5
:see type plate
• Nominal voltage U
N
:see type plate
• Nominal current I
N
=I
5
:C
N
/5h
• Nominal S.G. of electrolyte*
Type GiS-Bloc :1,28 kg/l
Type PzS-Bloc :1,29 kg/l
Type GiV-Bloc :the electrolyte is immobilised, the density of the electrolyte can not be measured
• Rated temperature :30° C
• Nominal electrolyte level** :up to electrolyte level mark “max.” or cover at least the separators
* Will be reached within the first 10 cycles.
** GiV batteries are valve-regulated batteries (VRLA) with an immobilised electrolyte, where a water refilling isn’t permitted
during the whole battery life. Instead of vent plugs, valves are used, which will be destroyed when they are opened. When
operating valve-regulated lead-acid batteries the same safety requirements as for vented cells apply to protect against
hazards from electric current, from explosion of electrolytic gases and, in case of the cell container is damaged, from the
corrosive electrolyte.
Lead acid bloc batteries with positive flat plates (GiS) and
positive tubular plates (PzS)
Range: FF and FT
Maintenance free lead acid bloc batteries with positive flat plates (GiV)
Range: GF-V, GF-Y, AF-X, AF-Z, AS, df-V und df-Y
Operating Instructions
Traction batteries
Pb
•
•
Pay attention to the "instructions for use" and fix them close to the battery.
Work on the battery should only be carried out by qualified personnel.
• No smoking!
Do not expose batteries to naked flames, glowing embers or sparks, as it
may cause the battery to explode.
• Use protective glasses and clothes when working on batteries.
Pay attention to the accident prevention rules as well as EN 50272-3,
EN 50110-1.
•
•
Acid splashes in the eyes or on the skin must be washed with
water. In case of accident consult a doctor immediately.
Clothing contaminated by acid should be washed in water
• Risk of explosion and fire, avoid short circuits.
•
• Do not spin battery!
Ensure secure installation. Use only suitable handling equipment e.g. lifting gear in
accordance with VDI 3616. Avoid damage to the batteries, connectors or end
cables with the lifting equipment.
•
Dangerous electrical voltage!
Caution! Metal parts of the battery are always alive. Do not place tools or
other metal objects on the battery.
•
•
Electolyte is highly corrosive.
In the normal operation of GiV batteries a contact with acid isn't possible. If
the cell containers are damaged, the immobilised electrolyte (gelled sulphuric
acid) is corrosive like the liquid electrolyte.
Spent batteries have to be collected and recycled separately from normal household
wastes (EWC 160601). The handling of spent batteries is described in the EU Battery
Directive (91/157/EEC) and their national transitions (UK: HS Regulation 1994 No. 232,
Ireland: Statory Instrument No. 73/2000). Contact your supplier to agree upon the
recollection and recycling of your spent batteries or contact a local and authorized
Waste Management Company.
•
Keep children away from batteries!
Ignoring the operation instructions, repair with non-original parts or using additives for the
electrolyte will render the warranty void.
81700679
1. Commissioning filled and charged batte-
ries
The battery should be inspected to ensure it is in
perfect physical condition. Before installing the
battery compartment has to be cleaned. Only
blocks with the same state of discharge (the
same voltage, tolerance like the following table)
have to be connected together.
The battery end cables must have a good
contact to terminals, check that the polarity is
correct. Otherwise battery, vehicle or charger
could be destroyed. After connecting cover the
end poles with grease as external corrosion pro-
tection.
The level of the electrolyte must be checked. If it
is below the electrolyte level mark ” min.” or the
top of the separator, it must first be topped up to
this height with purified water (only GiS/ PzS-
batteries).
The battery is then charged as in item 2.2.
The electrolyte should be topped up to the spe-
cified level with purified water (DIN 43530 part 4).
(only GiS/ PzS-batteries).
The specified torque loading for the pole screws
of the end cables and connectors are:
Nominal bloc Max. tolerance from average
voltage [V] value – Δ U
Bloc
[V]
2 ±0.020
4 ±0.028
6 ±0.035
8 ±0.040
12 ±0.049
Terminal Nomen- Tightening
clature Torque Value
EN (A) conical - 8 ± 1Nm
Flat M5 (G5) / M6 (G6) F / G 5 / 6 ± 1Nm
Screw type (male)
M / N 11 / 17 ± 1Nm
M8 / M10
Screw type (female)
O / P* / Q 8 / 20 / 20 ± 1Nm
M6 / M8 / M10
WNT 3/8´´-16 , 5/16´´-18
W 16 ± 1Nm
Combination of EN (A)
conical R
8 ± 1 Nm
and Stud 3/8´´
16 ± 1Nm
*Exception GF 06 095 V P4:
➪
Tightening Torque = 12 ± 1Nm
Example for description: GF 06 180 V P
➪
Screw type terminal (female) M8
➪
Tightening Torque = 20 ± 1Nm
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