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12 • 35-3001-04 Carbon Monoxide Sample-Draw Detector

6. If necessary, use a small flat-blade screwdriver to adjust the zero potentiometer until the 

voltmeter reading is 100 mV (± 2 mV).

7. Remove the voltmeter leads from the test points.
8. Close the housing door.

Maintenance

This section describes maintenance procedures. It includes preventive maintenance procedures. 
This section also includes procedures to troubleshoot the sample-draw detector, replace 
components of the sample-draw detector, adjust the low flow setting, and remove the particle 
filter’s tubing stub.

Preventive Maintenance

This section describes a preventive maintenance schedule to ensure the optimum performance of 
the sample-draw detector. It includes daily, monthly, and quarterly procedures.

Daily Visual Checks

1. Verify that the Pilot LED is on.

2. Verify that the flowmeter indicates a flow rate of approximately 1.0 SCFH. If necessary use the 

sensor flow control valve to adjust the flow rate to 1.0 SCFH. Turn the valve’s knob 
counterclockwise to increase the flow and clockwise to decrease the flow.

3. Verify a display reading of 0 ppm at the controller. Investigate significant changes in the 

display reading.

Monthly Response Test

This procedure describes a test to verify that the sample-draw detector responds properly to the 
target gas.

NOTE:

To reduce the response time of this test, use a short incoming sample line. If the sample-
draw detector’s sample line is long, connect a shorter line for this test. Make sure you 
reconnect the sample line after you complete this procedure.

NOTE:

Performing a response test on the sample-draw detector may cause alarms. Be sure to put 
the controller into its calibration program or disable external alarms before performing 
this test.

Preparing for the response test

NOTE:

This procedure describes the RKI calibration kit that includes a demand flow regulator.

1. Verify that the display reading at the controller is 0 ppm.

If the display reading is not 0 ppm, set the zero reading as described in “Calibration” on 
page 19, t
hen continue this procedure.

2. Set a voltmeter to measure in the millivolt (mV) range.

3. Open the housing door, then plug the voltmeter leads into the test points on the CO amplifier.

Plug the positive lead into the red (+) test point; plug the negative lead into the black (-) test 
point.

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Содержание 35-3001-04

Страница 1: ...35 3001 04 Carbon Monoxide Sample Draw Detector Operator s Manual Part Number 71 0313 Revision A Released 8 4 17 www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com...

Страница 2: ...e detector is essential for proper operation and correct readings Please calibrate and maintain this detector regularly Frequency of calibration depends upon the type of use you have and the sensor ty...

Страница 3: ...sportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS EXPRESSED OR IMPLIED AND ALL OTHER OB...

Страница 4: ...Introducing Incoming Power 11 Setting the Zero Reading 11 Maintenance 12 Preventive Maintenance 12 Troubleshooting 13 Replacing Components of the Sample Draw Detector 14 Adjusting the Low Flow Setting...

Страница 5: ...and to minimize the risk of personal injury Be sure to maintain and periodically calibrate the 35 3001 04 as described in this manual Table 1 Specifications Target Gas and Detection Range Carbon Mono...

Страница 6: ...ow Block Charcoal Filter B B S AMP G S R Sensor Flow Control Valve Fail LED Pilot LED Pressure Switch Adjustment Screw behind PCB Flowmeter AMP 2 G Interconnect Terminal Strip 3 4 Conduit Hub Detector...

Страница 7: ...ation section on page 7 to connect tubing to the sample fittings Particle Filter A particle filter with a tubing stub on one end is shipped with the instrument but it is not factory installed If the p...

Страница 8: ...rd Use the pump connector to connect the pump to the main circuit board NOTE The pump is factory wired to the main circuit board See Installation on page 7 for all wiring procedures related to the sam...

Страница 9: ...filter is located toward the bottom left of the main circuit board The filter prevents particulates and water in the incoming gas sample from damaging the flow and detection systems Replace the filte...

Страница 10: ...t screw and adjust the amplifier s gas response during the calibration procedure Turn the adjustment screw clockwise to increase the span output and counterclockwise to decrease the span output Test P...

Страница 11: ...ng site Is there enough room to open the housing door and make wiring and tubing connections at the bottom of the housing Make sure there is sufficient room to perform start up maintenance and calibra...

Страница 12: ...e tubing to the other side of the particle filter and route it to the sampling area 1 4 O D rigid polypropylene Teflon or flexible polyurethane tubing may be used RKI Instruments Inc recommends using...

Страница 13: ...tubing and the inlet fitting 3 Hand tighten the nut on the exhaust fitting so the ferrules clamp on the tubing If the tube nut is removed see Figure 6 for the arrangement of the fitting components 4...

Страница 14: ...igure 5 Wiring the Sample Draw Detector to a Controller 9 If shielded cable is used connect the cable s drain wire to an available chassis earth ground at the controller RKI controllers typically have...

Страница 15: ...ing sample line is not leaking To test the sample line press and hold the reset switch and plug the open end of the sample line with your thumb If the flowmeter ball drops to the bottom of the flowmet...

Страница 16: ...of 0 ppm at the controller Investigate significant changes in the display reading Monthly Response Test This procedure describes a test to verify that the sample draw detector responds properly to the...

Страница 17: ...alibrate the sample draw detector as described in Calibration on page 19 Troubleshooting The troubleshooting guide describes symptoms probable causes and recommended action for problems you may encoun...

Страница 18: ...se a different demand flow regulator to determine if the original one is functioning properly 3 If necessary set the correct flow rate with the sensor flow control valve 4 If you cannot set the correc...

Страница 19: ...ift the CO amplifier and sensor off of the flow block There is a gasket at the bottom of the flow block Be sure the gasket stays in place 6 Disconnect the sensor from the CO amplifier 7 Plug the CO se...

Страница 20: ...nd of the filter then remove the filter from the sample draw detector 5 Install the new filter Be sure the side of the filter marked INLET is connected to the elbow that is connected to the inlet fitt...

Страница 21: ...ain Repeat this step until you are able to adjust the flow to 0 6 SCFH NOTE The pressure switch adjustment screw is accessible through a circular cutout in the flowmeter circuit board 2 Slowly turn th...

Страница 22: ...t to lose the O ring that may come out with the tubing stub If you do lose the O ring or if it is damaged see Parts List on page 21 for the spare part number 3 Push the tubing stub up and out of the f...

Страница 23: ...aw detector may cause alarms Be sure to put the controller into its calibration program or disable external alarms before continuing NOTE This procedure describes calibration using a demand flow regul...

Страница 24: ...ow the sample draw detector to draw the calibrating sample for 1 minute 4 When the reading on the voltmeter stabilizes verify that the reading matches the response reading 2 mV you determined earlier...

Страница 25: ...33 0167RK Particle filter 33 6098 Charcoal filter 71 0313 Operator s Manual 35 3001 04 Carbon Monoxide Sample Draw Detector 81 0064RK 01 Calibration cylinder 50 ppm CO in air 34 liter steel 81 0064RK...

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