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65-2443 PPM Hydrogen Transmitter • 7

PPM Hydrogen Detector

The ppm hydrogen detector is a MOS type (metal oxide semiconductor) detector packaged in a 1/2 
NPT nipple with a sintered metal flame arrestor on one end allowing ambient air to diffuse into the 
detector. The flame arrestor also contains any sparks which may occur within the detector. The 1/2 
NPT mounting threads at the top of the detector allow you to mount it into the bottom conduit hub of 
the junction box. A rainshield screws onto the bottom of the detector (flame arrestor end). The 
rainshield helps protect the detector from rain and debris in the monitoring environment. Three color-
coded leads extend from the top of the detector. The leads allow you to connect the detector to the 
amplifier.
The detector has a built in molecular sieve that only allows hydrogen to diffuse into the detector. The 
output of the detector is non-linear and is linearized by the amplifier (see below).

Amplifier

The amplifier converts the non-linear electrical output from the detector to a linear 4 to 20 mA signal 
that corresponds to the detection range and transmits the signal to a gas monitoring controller. The 
amplifier includes the terminal strips, span pot, linearizing pot, and test points.

Figure 2:  Amplifier Component Location

Controller Terminal Strip

The controller terminal strip is a three position plug-in style terminal strip located near the top of the 
amplifier. Use the controller terminal strip to wire the transmitter to a controller.

Detector Terminal Strip

The detector terminal strip is a three position plug-in style terminal strip located below the controller 
terminal strip. Use the detector terminal strip to connect the detector to the amplifier.

NOTE:

The detector is factory-wired to the detector terminal strip. See page 10 for all wiring 
procedures related to the transmitter.

+ Test Point, Red

R

B

W

DE

T

E

CT

OR

- Test Point, Black

Mounting Screw
w/ flat and lock washer

SPAN

  

P

W

R

 / S

IG

 

S

LI

N

E

A

R

Factory Use Jumpers

Detector Terminal Strip

Span Pot

Controller Terminal Strip

Linearizing Pot

Содержание 65-2443

Страница 1: ...RKI Instruments Inc www rkiinstruments com 65 2443 PPM Hydrogen Transmitter Operator s Manual Part Number 71 0542 Revision P1 Released 12 29 20...

Страница 2: ...c calibration and maintenance of the detector is essential for proper operation and correct readings Please calibrate and maintain this detector regularly Frequency of calibration depends upon the typ...

Страница 3: ...air costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS EXPRESSED OR IMPLIED AN...

Страница 4: ...up 12 Introducing Incoming Power 12 Transmitter Burn In Period 12 Setting the Zero Signal 12 Maintenance 13 Preventive Maintenance 13 Troubleshooting 13 Replacing Components of the PPM Hydrogen Transm...

Страница 5: ...en transmitter WARNING When using the 65 2443 you must follow the instructions and warnings in this manual to assure proper and safe operation of the 65 2443 and to minimize the risk of personal injur...

Страница 6: ...hydrogen transmitter s components It is a 4 to 20 mA type detector head It consists of the ppm hydrogen detector amplifier and junction box Figure 1 Component Location Amplifier J Box Hydrogen Detecto...

Страница 7: ...lifier see below Amplifier The amplifier converts the non linear electrical output from the detector to a linear 4 to 20 mA signal that corresponds to the detection range and transmits the signal to a...

Страница 8: ...side of the amplifier see Figure 2 The test points produce a 100 to 500 mV output that corresponds to the transmitter s 4 to 20 mA output Use the test points and a voltmeter to measure the amplifier...

Страница 9: ...the mounting site Select a site where the transmitter is not likely to be bumped or disturbed Make sure there is sufficient room to perform start up maintenance and calibration procedures Select a sit...

Страница 10: ...rough the top conduit hub of the junction box 7 Pull out the controller terminal strip and connect the three wires to the terminal strip as follows see Figure 4 Connect the positive wire to the PWR SI...

Страница 11: ...rogen Transmitter to a Controller 12 If shielded cable is used connect the cable s drain wire to an available chassis earth ground at the controller RKI controllers typically have a ground stud that c...

Страница 12: ...on the controller 5 Verify that the controller is on and operating properly Refer to the controller operator s manual Transmitter Burn In Period Once power has been applied to the transmitter it will...

Страница 13: ...obable Causes Recommended Action Fail Condition Controller indicates a fail condition The transmitter wiring is disconnected or misconnected The transmitter is malfunctioning 1 Verify that the transmi...

Страница 14: ...Figure 4 on page 11 of this manual 9 Re install the detector terminal strip into its socket NOTE When a transmitter is first powered up with a new detector its output may be high enough to cause an al...

Страница 15: ...Figure 4 on page 11 of this manual If controller leads or detector leads were removed during this procedure refer to Tables 4 and 5 below 8 Install the amplifier into the junction box with the screw l...

Страница 16: ...or the environment is not well controlled then more frequent calibration than every 6 months may be necessary Calibration This section describes how to calibrate the ppm hydrogen transmitter It includ...

Страница 17: ...rogram or disable external alarms before continuing Setting the Zero Reading The detector s zero setting is controlled by electronics and is not user adjustable Setting the Span Reading 1 Screw the re...

Страница 18: ...transmitter includes detector and amplifier 71 0542 65 2443 PPM Hydrogen Transmitter Operator s Manual this document 81 0000RK 01 Calibration cylinder 1 000 ppm hydrogen in air 34 liter steel 81 0000R...

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