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65-2443 PPM Hydrogen Transmitter • 13

Maintenance

This section describes maintenance procedures. It includes preventive maintenance, troubleshooting, 

and component replacement procedures.

Preventive Maintenance

This section describes a preventive maintenance schedule to ensure the optimum performance of the 
ppm hydrogen transmitter. It includes daily and quarterly procedures.

Daily

Verify a display reading of 0 ppm at the controller. Investigate significant changes in the display 
reading.

Biannual

Calibrate the ppm hydrogen transmitter as described on page 16.

Troubleshooting

The troubleshooting guide describes symptoms, probable causes, and recommended action for 
problems you may encounter with the ppm hydrogen transmitter.

NOTE:

This troubleshooting guide describes transmitter problems only. See the controller operator’s 
manual for problems you may encounter with the controller.

Table 2:Troubleshooting the ppm Hydrogen Transmitter

Condition

Symptom(s)

Probable Causes

Recommended Action

Fail 

Condition

• Controller indicates 

a fail condition.

• The transmitter 

wiring is 

disconnected or 

misconnected.

• The transmitter is 

malfunctioning.

1. Verify that the transmitter wiring 

is correct and secure.

2. Calibrate the transmitter.
3. If the fail condition continues, 

replace the detector.

4. If the fail condition continues, 

contact RKI for further 

instruction.

Slow or No 

Response/

Difficult or 

Unable to 

Calibrate

• Unable to accurately 

set the span or 

linearizing response 

during calibration.

• Transmitter requires 

frequent calibration.

Note:

Under “normal” 

circumstances, the 

transmitter requires 

calibration once every 

6 months.

Some applications may 

require a more 

frequent calibration 

schedule.

• The calibration 

cylinder is low, 

out-dated, or 

defective.

• The calibration 

gas flow rate is too 

low.

• The transmitter is 

malfunctioning.

1. Verify that the calibration 

cylinder contains an adequate 

supply of gas.

2. Verify that the regulator used for 

calibration is a 0.5 LPM 

regulator.

3. If the calibration/response 

difficulties continue, replace the 

detector.

4. If the calibration/response 

difficulties continue, contact 

RKI for further instruction.

Содержание 65-2443

Страница 1: ...RKI Instruments Inc www rkiinstruments com 65 2443 PPM Hydrogen Transmitter Operator s Manual Part Number 71 0542 Revision P1 Released 12 29 20...

Страница 2: ...c calibration and maintenance of the detector is essential for proper operation and correct readings Please calibrate and maintain this detector regularly Frequency of calibration depends upon the typ...

Страница 3: ...air costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS EXPRESSED OR IMPLIED AN...

Страница 4: ...up 12 Introducing Incoming Power 12 Transmitter Burn In Period 12 Setting the Zero Signal 12 Maintenance 13 Preventive Maintenance 13 Troubleshooting 13 Replacing Components of the PPM Hydrogen Transm...

Страница 5: ...en transmitter WARNING When using the 65 2443 you must follow the instructions and warnings in this manual to assure proper and safe operation of the 65 2443 and to minimize the risk of personal injur...

Страница 6: ...hydrogen transmitter s components It is a 4 to 20 mA type detector head It consists of the ppm hydrogen detector amplifier and junction box Figure 1 Component Location Amplifier J Box Hydrogen Detecto...

Страница 7: ...lifier see below Amplifier The amplifier converts the non linear electrical output from the detector to a linear 4 to 20 mA signal that corresponds to the detection range and transmits the signal to a...

Страница 8: ...side of the amplifier see Figure 2 The test points produce a 100 to 500 mV output that corresponds to the transmitter s 4 to 20 mA output Use the test points and a voltmeter to measure the amplifier...

Страница 9: ...the mounting site Select a site where the transmitter is not likely to be bumped or disturbed Make sure there is sufficient room to perform start up maintenance and calibration procedures Select a sit...

Страница 10: ...rough the top conduit hub of the junction box 7 Pull out the controller terminal strip and connect the three wires to the terminal strip as follows see Figure 4 Connect the positive wire to the PWR SI...

Страница 11: ...rogen Transmitter to a Controller 12 If shielded cable is used connect the cable s drain wire to an available chassis earth ground at the controller RKI controllers typically have a ground stud that c...

Страница 12: ...on the controller 5 Verify that the controller is on and operating properly Refer to the controller operator s manual Transmitter Burn In Period Once power has been applied to the transmitter it will...

Страница 13: ...obable Causes Recommended Action Fail Condition Controller indicates a fail condition The transmitter wiring is disconnected or misconnected The transmitter is malfunctioning 1 Verify that the transmi...

Страница 14: ...Figure 4 on page 11 of this manual 9 Re install the detector terminal strip into its socket NOTE When a transmitter is first powered up with a new detector its output may be high enough to cause an al...

Страница 15: ...Figure 4 on page 11 of this manual If controller leads or detector leads were removed during this procedure refer to Tables 4 and 5 below 8 Install the amplifier into the junction box with the screw l...

Страница 16: ...or the environment is not well controlled then more frequent calibration than every 6 months may be necessary Calibration This section describes how to calibrate the ppm hydrogen transmitter It includ...

Страница 17: ...rogram or disable external alarms before continuing Setting the Zero Reading The detector s zero setting is controlled by electronics and is not user adjustable Setting the Span Reading 1 Screw the re...

Страница 18: ...transmitter includes detector and amplifier 71 0542 65 2443 PPM Hydrogen Transmitter Operator s Manual this document 81 0000RK 01 Calibration cylinder 1 000 ppm hydrogen in air 34 liter steel 81 0000R...

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