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65-2443 PPM Hydrogen Transmitter • 17

WARNING: A humidifier tube must be used when calibrating the ppm hydrogen transmitter for 

the detector to respond properly to the calibration gas. Failure to use a humidifier 
tube will result in an inaccurate calibration.

Preparing for Calibration

1. Screw the calibration cup onto the bottom of the hydrogen detector.

2. Use the humidifier tube to connect the regulator to the calibration cup.
3. Set a voltmeter to measure in the millivolt (mV) range.
4. Remove the junction box cover, then plug the voltmeter leads into the test points on the amplifier.

Plug the positive lead into the red + test point; plug the negative lead into the black - test point.

5. Place the controller into its calibration mode or disable external alarms.

NOTE:

Calibrating the ppm hydrogen transmitter may cause alarms. Be sure to put the controller into 
its calibration program or disable external alarms before continuing.

Setting the Zero Reading

The detector’s zero setting is controlled by electronics and is not user-adjustable.

Setting the Span Reading

1. Screw the regulator into the 2,000 ppm H

2

 calibration cylinder.

2. Turn the regulator knob counterclockwise to open the regulator.
3. Allow the calibration gas to flow for 2 minutes.
4. Verify a reading of 500 mV (±2 mV) on the voltmeter. If necessary, use the span pot on the 

amplifier to adjust the reading.

5. Turn the regulator knob clockwise to close the regulator.
6. Unscrew the regulator from the 2,000 ppm H

2

 calibration cylinder.

Setting the Linearization

1. Screw the regulator into the 1,000 ppm H

2

 calibration cylinder.

2. Turn the regulator knob counterclockwise to open the regulator.
3. Allow the calibration gas to flow for 2 minutes.
4. Verify a reading of 300 mV (±2 mV) on the voltmeter. If necessary, use the linear pot on the 

amplifier to adjust the reading.

5. Turn the regulator knob clockwise to close the regulator.
6. Unscrew the regulator from the 1,000 ppm H

2

 calibration cylinder.

Содержание 65-2443

Страница 1: ...RKI Instruments Inc www rkiinstruments com 65 2443 PPM Hydrogen Transmitter Operator s Manual Part Number 71 0542 Revision P1 Released 12 29 20...

Страница 2: ...c calibration and maintenance of the detector is essential for proper operation and correct readings Please calibrate and maintain this detector regularly Frequency of calibration depends upon the typ...

Страница 3: ...air costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS EXPRESSED OR IMPLIED AN...

Страница 4: ...up 12 Introducing Incoming Power 12 Transmitter Burn In Period 12 Setting the Zero Signal 12 Maintenance 13 Preventive Maintenance 13 Troubleshooting 13 Replacing Components of the PPM Hydrogen Transm...

Страница 5: ...en transmitter WARNING When using the 65 2443 you must follow the instructions and warnings in this manual to assure proper and safe operation of the 65 2443 and to minimize the risk of personal injur...

Страница 6: ...hydrogen transmitter s components It is a 4 to 20 mA type detector head It consists of the ppm hydrogen detector amplifier and junction box Figure 1 Component Location Amplifier J Box Hydrogen Detecto...

Страница 7: ...lifier see below Amplifier The amplifier converts the non linear electrical output from the detector to a linear 4 to 20 mA signal that corresponds to the detection range and transmits the signal to a...

Страница 8: ...side of the amplifier see Figure 2 The test points produce a 100 to 500 mV output that corresponds to the transmitter s 4 to 20 mA output Use the test points and a voltmeter to measure the amplifier...

Страница 9: ...the mounting site Select a site where the transmitter is not likely to be bumped or disturbed Make sure there is sufficient room to perform start up maintenance and calibration procedures Select a sit...

Страница 10: ...rough the top conduit hub of the junction box 7 Pull out the controller terminal strip and connect the three wires to the terminal strip as follows see Figure 4 Connect the positive wire to the PWR SI...

Страница 11: ...rogen Transmitter to a Controller 12 If shielded cable is used connect the cable s drain wire to an available chassis earth ground at the controller RKI controllers typically have a ground stud that c...

Страница 12: ...on the controller 5 Verify that the controller is on and operating properly Refer to the controller operator s manual Transmitter Burn In Period Once power has been applied to the transmitter it will...

Страница 13: ...obable Causes Recommended Action Fail Condition Controller indicates a fail condition The transmitter wiring is disconnected or misconnected The transmitter is malfunctioning 1 Verify that the transmi...

Страница 14: ...Figure 4 on page 11 of this manual 9 Re install the detector terminal strip into its socket NOTE When a transmitter is first powered up with a new detector its output may be high enough to cause an al...

Страница 15: ...Figure 4 on page 11 of this manual If controller leads or detector leads were removed during this procedure refer to Tables 4 and 5 below 8 Install the amplifier into the junction box with the screw l...

Страница 16: ...or the environment is not well controlled then more frequent calibration than every 6 months may be necessary Calibration This section describes how to calibrate the ppm hydrogen transmitter It includ...

Страница 17: ...rogram or disable external alarms before continuing Setting the Zero Reading The detector s zero setting is controlled by electronics and is not user adjustable Setting the Span Reading 1 Screw the re...

Страница 18: ...transmitter includes detector and amplifier 71 0542 65 2443 PPM Hydrogen Transmitter Operator s Manual this document 81 0000RK 01 Calibration cylinder 1 000 ppm hydrogen in air 34 liter steel 81 0000R...

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