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Product Manual | Lynx™ Strain Gage Button Sensors LS‑B‑127‑50/125/500/2000

CLAMP PLATE (TYPICAL) INSTALLATION

Date: 03.03.2021

Drawn: K.J.Brettschneider

Check: M. Groleau

Design:

Description: LES-B-127-XXXX 

Sensor Installation

NOTES:

CLAMP PLATE APPLICATIONS REQUIRE GUIDED EJECTION

1.

EJECTOR AND TRANSFER PIN CONCENTRICITY MUST BE WITHIN 

2.

0.030" [0.76] OR 10% OF EJECTOR PIN DIA, WHICHEVER IS 

SMALLER.

ENCLOSED EJECTOR BOX SUGGESTED.

3.

DO NOT SCALE PRINT

4.

BREAK ALL SHARP EDGES, 0.005 [0.03] R MAX

5.

DIMENSIONS IN INCHES [MM], UNLESS NOTED

6.

TOLERANCES UNLESS SPECIFIED:

7.

XXX = ±0.003 [0.08]

XX = ±0.01 [0.3]

ANGLES = ±3 30°

Drawing Title: LES-B-127-XXXX-03 

0.50 MIN [12 MIN]

Fit Must be 1/3 of Pin Length, Else

**Consider Head-to-Head Installation**

 Ejector Pin Shoulder   and Transfer Pin   Equal 

B

C

B-Plate or Cavity Insert

Ejector Pin Installed with

Normal Slip-Fit Tolerances

H7/g6

Lead-In Chamfer

Clamp Plate

Cover Plate 32HRC

REFER TO TABLE E

Ejector Plate

Ejector Retainer Plate

H7/g6

 Standard Fit 

30° Chamfer

Depth Equal to Pin 

45°

REFER TO TABLE D

0.02 MIN

0.5 MIN
Per Side

0.01 MIN

0.3 MIN

Counterbore in Ejector Plate
Transfer Pin Flush with Ejector Plate

Part Thickness < 0.05 [1.5], 1/5 of Thickness

Part Thickness > 0.05 [1.5], 0.01 [0.3]

If Pin  < 0.12 [3.0],   + 0.04 [1.0]

If  Pin > 0.12 [3.0],  + 0.06 [1.5]

DETAIL B

SCALE 2.75 : 1

  0.01 MIN

0.3 MIN

 

0.510+-

0.005

0.000

[13.0  0.1]

0.374+-

0.002

0.001

[9.49  0.04]

45°

REFER TO 

TABLE D

DETAIL C

SCALE 2.75 : 1

0.001 [0.03] F

0.001 [0.03]

F

Lynx™ Embedded Sensors (LES-B-127-XXXX) Installation—Clamp Plate Installation

**CLAMP PLATE INSTALLATION FOR PINS ≤ ⌀0.25 [7.0]; PINS >⌀0.25 [7.0] USE HEAD-TO-HEAD INSTALLATION ON SHEET LES-B-127-XXXX-04 & -05.**

Refer to Product Manual for Cover Plate Alternatives

TABLE D

Ejector Pin ⌀ 

Chamfer Length

0.04–0.08 [1.0–2.0]

0.01 [0.3]

0.10–0.20 [2.5–5.0]

0.02 [0.4]

0.24–0.40 [6.0–10.0]

0.025 [0.6]

TABLE E

Sensor Model

MIN Plate Thickness

LES-B-127-50

0.2 [5]

LES-B-127-125

0.2 [5]

LES-B-127-500

0.25 [6]

LES-B-127-2000

0.25 [6]

RJG, Inc.
3111 Park Drive
231-947-3111
www.rjginc.com

INSTALLATION SPECIFICATIONS (

continued

)

Содержание Lynx LES-B-127-125

Страница 1: ...PRODUCT MANUAL PRODUCT MANUAL Training and Technology for Injection Molding Lynx Embedded Sensors LES B 127 50 LES B 127 125 LES B 127 500 LES B 127 2000 ...

Страница 2: ...PRINT DATE 08 24 2021 REVISION NO 0 ...

Страница 3: ...5 LES B 127 500 LES B 127 2000 INTRODUCTION DISCLAIMER V PRIVACY V ALERTS V ABBREVIATIONS V PRODUCT DESCRIPTION APPLICATIONS 1 MULTI CHANNEL SENSORS 1 SENSOR AND EJECTOR PIN SIZE 2 SELECTION CHARTS 2 OPERATION 4 BUTTON STYLE UNDER PIN 4 STRAIN GAGE SENSORS 4 DIMENSIONS 5 SENSOR 5 CABLE LENGTHS 5 LYNX CONNECTOR AND PG9 THREAD 6 ...

Страница 4: ...N 10 CLAMP PLATE HEAD TO HEAD INSTALLATION 14 COVER PLATE CLAMP PLATE 18 EJECTOR PLATE INSTALLATION 20 COVER PLATE EJECTOR PLATE 23 LYNX CONNECTOR 25 SENSOR CABLES 26 SENSOR ELECTRONICS 27 SENSOR CABLE RETENTION 28 HIGH TEMPERATURE INSTALLATION 30 NON STANDARD INSTALLATIONS 31 STATIC NON MOVING EJECTOR PINS 31 STATIC NON MOVING EJECTOR PINS 32 MULTIPLE EJECTOR PINS 34 STATIC PIN EXAMPLE 34 STATIC ...

Страница 5: ...HECKS 41 POST ASSEMBLY CHECKS 42 SENSOR INSTALLATION CHECK EJECTOR PLATE INSTALLATIONS 44 PRE ASSEMBLY CHECKS 45 POST ASSEMBLY CHECK 45 SENSOR INSTALLATION CHECK STATIC PIN INSTALLATIONS45 MAINTENANCE CLEANING 47 TESTING CALIBRATION 47 TESTING SENSORS 47 CALIBRATION 48 COMMON FACTORS AFFECTING SENSOR RECALIBRATION 48 WARRANTY 49 RJG INC STANDARD THREE YEAR WARRANTY 49 PRODUCT DISCLAIMER 49 PRODUCT...

Страница 6: ...E ISSUES 53 CUSTOMER SUPPORT 54 RELATED PRODUCTS COMPATIBLE PRODUCTS 55 LYNX CABLES CE LX5 55 LYNX FIVE PORT JUNCTION BOX J LX5 CE 55 LYNX NINE PORT JUNCTION BOX J LX9 CE 55 SIMILAR PRODUCTS 56 LYNX EMBEDDED 4 000 POUND SENSOR 56 LYNX MULTI CHANNEL STRAIN GAGE SYSTEM 56 PRODUCT MANUAL Lynx Embedded Sensors LES B 127 50 LES B 127 125 LES B 127 500 LES B 127 2000 ...

Страница 7: ...herein are not to be construed as constituting a license under any RJG Inc patent covering such use or as recommendations for use of such material or designs in the infringement of any patent PRIVACY Designed and developed by RJG Inc Manual design format and structure copyright 2021 RJG Inc content documentation copyright 2021 RJG Inc All rights reserved Material contained herein may not be copied...

Страница 8: ...Lynx Embedded Sensors LES B 127 50 125 500 2000 Product Manual vi NOTES ...

Страница 9: ...nnects up to 16 sensors and to one system Lynx port up to 32 sensors per system additional sensors will require additional systems if more than 32 sensors are required please contact RJG Customer Support for additional information APPLICATIONS MULTI CHANNEL SENSORS Button style cavity pressure sensors are suitable for injection molding applications in which the following conditions are met Sensor ...

Страница 10: ...HIGH PRESSURE Pin Size Sensor Model Sensor Model 3 64 LES B 127 50 LES B 127 50 1 16 LES B 127 50 LES B 127 50 5 64 LES B 127 50 LES B 127 125 3 32 LES B 127 125 LES B 127 125 7 64 LES B 127 125 LES B 127 125 1 8 LES B 127 125 LES B 127 500 9 64 LES B 127 500 LES B 127 500 5 32 LES B 127 500 LES B 127 500 3 16 LES B 127 500 LES B 127 500 7 32 LES B 127 500 LES B 127 500 1 4 LES B 127 500 LES B 127...

Страница 11: ...m LES B 127 500 LES B 127 500 5 0 mm LES B 127 500 LES B 127 500 5 5 mm LES B 127 500 LES B 127 500 6 0 mm LES B 127 500 LES B 127 500 6 5 mm LES B 127 500 LES B 127 2000 7 0 mm LES B 127 2000 LES B 127 2000 7 5 mm LES B 127 2000 LES B 127 2000 8 0 mm LES B 127 2000 LES B 127 2000 8 5 mm LES B 127 2000 LES B 127 2000 9 0 mm LES B 127 2000 LES B 127 2000 9 5 mm LES B 127 2000 LES B 127 2000 10 0 mm...

Страница 12: ...ng elements The sensor sends out a low level voltage signal which is proportional to the amount of force applied by the pressure placed on the pin and transferred to the sensor The voltage measurement is carried through the sensor cable to the Lynx sensor electronics case mounted inside the mold The voltage signal is converted by the sensor s electronics to a high accuracy digital output that dire...

Страница 13: ...ENSOR CABLE LENGTHS Cable lengths are determined at time of order each LES B 127 50 125 500 2000 is custom fit for application The minimum sensor cable length available measured from the center of the sensor head is 1 50 38 1 mm Contact RJG Customer Support for more information ...

Страница 14: ...ion particularly for the 90 Lynx cables LYNX CONNECTOR Pg9 THREAD PG Nominal Size Call out Pg9 Minor Ø Male Thd d1 mm 13 86 Major Ø d D mm 15 2 Thread Height H1 mm 0 67 Pitch p mm 1 411 Tap Drill Ø mm 14 Threads per Inch tpi 18 Radius mm 0 15 Pitch Ø d2 D2 mm 14 53 pitchP internal thread socket external thread conduit Data in mm p 25 4 tpi r 0 107 p H 0 595875 p H1 0 8 h 0 4767 p ...

Страница 15: ...sensor from damaging shock loads that are applied when the ejector plate moves forward and backward the sensor s cable is also protected from pinching since it is not necessary to disassemble the clamp and backing plates during normal usage or preventative maintenance Ejector pins provide a simple straightforward method of installation in which sensors may be installed ejector pin installation req...

Страница 16: ...lation concept refer to figure at top right CLAMP PLATE HEAD TO HEAD INSTAL LATION Apply the clamp plate head to head in stallation to instances where the ejector and transfer pins are greater than 0 28 7 0 mm in diameter or those in which a minimum of 0 50 12 0 mm one third of the transfer pin cannot be contained above the transfer pin head in the clamp plate The sensor connector plate is mounted...

Страница 17: ...can be used with sensors is 30 1 at right Beyond 30 force is lost to friction as the pin is pushed sideways against the mold steel instead of directly back onto the sensor which in turn can create errors in sensor readings If the angle is greater than 30 contact RJG customer support for assistance in verifying suitability for use with an RJG sensor refer to Customer Support on page 54 CONTOURED EJ...

Страница 18: ... SMALLER ENCLOSED EJECTOR BOX SUGGESTED 3 DO NOT SCALE PRINT 4 BREAK ALL SHARP EDGES 0 005 0 03 R MAX 5 DIMENSIONS IN INCHES MM UNLESS NOTED 6 TOLERANCES UNLESS SPECIFIED 7 XXX 0 003 0 08 XX 0 01 0 3 ANGLES 3 30 Drawing Title LES B 127 XXX 02 Operator Side Lynx Connector A A SECTION A A SCALE 1 2 5 Lynx Embedded Sensors LES B 127 XXXX Installation Clamp Plate Installation CLAMP PLATE INSTALLATION ...

Страница 19: ...FER TO TABLE E Ejector Plate Ejector Retainer Plate H7 g6 Standard Fit 30 Chamfer Depth Equal to Pin 45 REFER TO TABLE D 0 02 MIN 0 5 MIN Per Side 0 01 MIN 0 3 MIN Counterbore in Ejector Plate Transfer Pin Flush with Ejector Plate Part Thickness 0 05 1 5 1 5 of Thickness Part Thickness 0 05 1 5 0 01 0 3 If Pin 0 12 3 0 0 04 1 0 If Pin 0 12 3 0 0 06 1 5 DETAIL B SCALE 2 75 1 0 01 MIN 0 3 MIN 0 510 ...

Страница 20: ...t at 45 4 at right to the lead in of clamp plate and fit the pin with an H7 g6 fit 5 i at right for at least 0 50 12 0 mm MIN INSTALLATION SPECIFICATIONS continued NOTES L There must be 0 50 12 0 mm MIN clamp plate thickness above the transfer pin head to transfer pin clearanced exit equaling 1 3 of the pin length if 1 3 pin length not possible in clamp plate thickness use head to head concept on ...

Страница 21: ...e lead in edge 45 3 at right refer to the following table for chamfer length CHAMFER LENGTH Ejector Pin DIA Chamfer Length 0 04 0 08 1 0 2 0 mm 0 01 0 3 mm 0 10 0 20 2 5 5 0 mm 0 02 0 4 mm 0 24 0 40 6 0 10 0 mm 0 025 0 6 mm Fit the ejector pin with an H7 g6 standard fit 4 at right Counterbore the ejector pin head pocket into the ejector plate 0 01 0 3 mm 5 at right MIN deep by ejector pin head DIA...

Страница 22: ...EJECTOR BOX SUGGESTED 3 DO NOT SCALE PRINT 4 BREAK ALL SHARP EDGES 0 005 0 03 R MAX 5 DIMENSIONS IN INCHES MM UNLESS NOTED 6 TOLERANCES UNLESS SPECIFIED 7 XXX 0 003 0 08 Lynx Connector Operator Side G G SECTION G G SCALE 1 2 5 Lynx Embedded Sensors LES B 127 XXXX Installation Head to Head Installation CLAMP PLATE INSTALLATION FOR PINS 0 25 7 0 PINS 0 25 7 0 USE HEAD TO HEAD INSTALLATION RJG Inc 31...

Страница 23: ...N Per Side Standard Fit H7 g6 for 0 5 MIN 12 MIN 0 01 MIN 0 3 MIN Counterbore in Ejector Plate Transfer Pin Flush with Ejector Plate Part Thickness 0 05 1 5 1 5 of Thickness Part Thickness 0 05 1 5 0 01 0 3 45 REFER TO TABLE J 45 REFER TO TABLE J DETAIL H SCALE 2 5 1 0 510 0 005 0 000 13 0 1 0 374 0 002 0 001 9 49 0 04 0 01 MIN 0 3 MIN Transfer Pin 0 04 IF 0 12 1 0 IF 3 0 0 06 IF 0 12 1 5 IF 3 0 3...

Страница 24: ...pin must be concentric within 0 030 0 76 mm or 10 of ejector pin diameter whichever is smaller Ejector and transfer pin must be equal in diameter Transfer pin pockets must be centered under the selected ejector pin Machine a pocket for the transfer pin shaft from the sensor head pocket through the clamp plate equaling the transfer pin DIA plus 0 04 1 0 mm if pin DIA is 0 12 3 0 mm DIA or 0 06 1 5 ...

Страница 25: ...side Allow clearance above the ejector pin head If the part thickness is 0 05 1 5 mm the clearance should equal 20 of the part thickness If the part thickness is 0 05 1 5 mm the clearance should equal 0 01 0 3 mm 6 i at right NOTES L Ejector pin head clearance not to exceed 20 1 5th of part thickness at point of pin part convergence Chamfer the lead in edge 45 7 at right CAUTION a Transfer pin app...

Страница 26: ...ade of SAE 1080 steel AFNOR XC70 XC80 32HRC The cover plate may be an additional whole plate added to the stack and secured with screws below top or an integrated plate made to embed into the clamp plate and secured with screws below bottom INSTALLATION SPECIFICATIONS continued CLAMP PLATE HEAD TO HEAD INSTALLATION ...

Страница 27: ...ensor diameter to avoid any bending of the cover incorporate and install other screws as necessary to secure cover RJG recommends the use of 8 36 or 10 32 M4 or M5 NOTES L Countersink screw heads for cover plate fasteners to prevent head protrusion from plate 2 Clearance for Support Pillars and Components Provide clearance in the cover plate for support pillars and other components equal to DIA 0 ...

Страница 28: ...ND SENSOR CONCENTRICITY MUST BE WITHIN 0 030 1 0 76 OR 10 OF EJECTOR PIN DIA WHICHEVER IS SMALLER DO NOT SCALE PRINT 2 BREAK ALL SHARP EDGES 0 005 0 03 R MAX 3 DIMENSIONS IN INCHES MM UNLESS NOTED 4 TOLERANCES UNLESS SPECIFIED 5 XXX 0 003 0 08 XX 0 01 0 3 ANGLES 3 30 Drawing Title LES B 127 XXXX 07 N N SECTION N N Lynx Connector Top of Mold Lynx Embedded Sensors LES B 127 XXXX Installation Ejector...

Страница 29: ...ing Title LES B 127 XXXX 08 Ejector Pin Installed with Normal Slip Fit Tolerance H7 g6 O B Plate or Cavity Insert Ejector Retainer Plate Ejector Plate Cover Plate Clamp Plate 0 374 0 002 0 001 9 49 0 04 0 02 MIN 0 5 MIN Part Thickness 0 05 1 5 1 5 of Thickness Part Thickness 0 05 1 5 0 01 0 3 0 510 0 005 0 000 13 0 0 1 Ejector Pin Head 0 125 3 if DIA 0 50 12 7 0 01 MIN 0 3 MIN Per Side 45 REFER TO...

Страница 30: ...der pressure 5 6 at right 1 2 3 4 5 6 INSTALLATION SPECIFICATIONS continued NOTES L Ejector pin head clearance not to exceed 20 1 5th of part thickness at point of pin part convergence 2 Ejector Pin Pocket Choose an ejector pin appropriate for the application refer to Sensor and Ejector Pin Size on page 2 Machine a pocket for the ejector pin head in the ejector retainer plate that is equal to the ...

Страница 31: ...inued COVER PLATE EJECTOR PLATE The cover plate must be made of SAE 1080 steel AFNOR XC70 XC80 32HRC The cover plate may be an additional whole plate added to the stack and secured with screws below top or an integrated plate made to embed into the ejector plate and secured with screws below bottom ...

Страница 32: ...36 M4 LS B 127 500 0 25 6 0 mm 10 32 M5 LS B 127 2000 0 25 6 0 mm 10 32 M5 Countersink screw heads and install 2 at right in the cover plate on each side of the sensor diameter to avoid any bending of the cover incorporate and install other screws as necessary to secure cover RJG recommends the use of 8 36 or 10 32 M4 or M5 NOTES L Countersink screw heads for cover plate fasteners to prevent head ...

Страница 33: ...t right 2 Connector Thread Engagement The Lynx connector requires 0 25 6 0 mm MIN thread engagement 1 at right Use a Pg9 thread refer to Lynx Connector and Pg9 Thread on page 6 3 Connector Location Machine the 14 mm PG 9 thread Lynx connector installation location into the clamp plate 1 50 19 mm 5 at right from center to sides 0 35 8 9 mm 6 at right MIN from top and 1 00 25 mm 7 at right deep 2 1 ...

Страница 34: ...t right from center of sensor head Machine remaining cable channels width of 0 25 6 0 mm 4 at right and depth of 0 466 12 mm 3 at right 3 1 4 5 2 Sensor Cable Bend The sensor cable must not be bent within 1 00 25 mm 5 at right MIN of sensor head center or within 1 6 40 mm MIN if pin DIA is less than 3 32 2 5 mm 1 0 50 12 7 mm 2 0 375 9 53 mm not shown 3 0 466 12 mm 4 0 25 6 0 mm 5 1 00 25 mm or 1 ...

Страница 35: ...CES UNLESS SPECIFIED 5 XXX 0 003 0 08 XX 0 01 0 3 ANGLES 3 30 Lynx Embedded Sensors LES B 127 XXX Insta Sensor electronics can be grouped and installed in a Refer to pages LES B 127 XXXX 06 and LES B 127 XX Drawing Title LES B 127 XXXX 10 Date 03 03 2021 Drawn K J Brettschne Check M Groleau Design Description LES B 12 Sensor Installation TOR PIN AND SENSOR CONCENTRICITY MUST BE WITHIN 0 76 OR 10 O...

Страница 36: ... the mold design phase Cables are often not the exact size needed or do not easily remain in the cable channels during assembly and must be retained using one or more of the following methods Cable Pocket Cover Washer Style Cable Clip Cable Clip Cable Clip Cable Clip Cable Guide Cable Pocket Cover Bobbin Style INSTALLATION SPECIFICATIONS continued ...

Страница 37: ...ently provide a solution specifically for this application plastic or metal discs with a centrally located hole retained by a single bolt through the center can be used to easily retain cable within the pocket Alternatively a bobbin style device can be used similarly to retain cable within a pocket 3 Cable Clips Cables may also be retained in channels using cable clips 3 4 at right RJG does not cu...

Страница 38: ...n installation For assistance in designing an appropriate installation to prevent heat damage to the sensor electronics contact RJG customer support Customer Support on page 54 LES B 127 XXXX High Temperature Sensor Electronics Housing Sensor Housing Lid Sensor Electronics and Cables Retaining Screws Sensor Housing Body Lynx Connector Insulation Cable Entrance from Mold 0 020 0 5 mm MIN R on Sharp...

Страница 39: ...ly over time Successful static pin installation provides lower sensor and installation costs easier sensor maintenance flexibility in sensor and pin sizing and freedom in sensor location 2 Ejector Pin Bore and Lead In Provide space in the sensor pocket for the sensor and static pin allowing for clearance above the pin head equal to 1 5th of the part thickness at pin location 1 at right if part thi...

Страница 40: ... as the ejector pin with a tapered end The end can be ground usually by a grinding wheel and buffed by a wire wheel to remove any burrs Slide the O ring onto the tapered end of the installation tool and then slide onto the end of the static pin Refer to figures at right 5 Pin and O Ring Bore Installation Use an O ring lubricant to help prevent damage when inserting the pin into the bore Many silic...

Страница 41: ...Proper installation will provide a long service life of O rings inside the mold Only in the event of the following two instances will O rings require replacement 7 Flashing If material flashes around the pin it is necessary to pull the pin and remove the flashed material during regular preventative maintenance cycles The O ring must be replaced 8 O Ring Damage When a pin is removed for inspection ...

Страница 42: ...ainer plate is modified to fit the cover plate so that it is recessed and flush with the ejector plate and covers the area of the sensor body and unused ejector pins The cover plate is mounted with four screws The cover plate mounting screws must be flush with the ejector plate and must not be in contact with the ejector pins since constant pressure on the screws will cause them to fail 2 Ejector ...

Страница 43: ...Product Manual Lynx Embedded Sensors LES B 127 50 125 500 2000 35 STATIC TRANSFER PIN EXAMPLES NON STANDARD INSTALLATIONS continued ...

Страница 44: ...Lynx Embedded Sensors LES B 127 50 125 500 2000 Product Manual 36 INSTALLATION VALIDATION NON STANDARD INSTALLATIONS continued ...

Страница 45: ... clearance between the sensor bottom and the clamp plate sensor pocket bottom before the cover plate surface Verify that the pin moves freely without any resistance 2 Flush Test with sensor With the transfer pin sensor and cover plate installed place the ejector plate above the clamp plate and position fully back Verify that the counterbore depth equals 0 012 0 3 mm and that the diameter is larger...

Страница 46: ...Test Full Stack With the sensor ejector and transfer pin installed and the ejector plate in the injection position fixed towards clamp plate the ejector pin should be flush with the ejector plate cavity surface POST ASSEMBLY CHECKS SENSOR INSTALLATION CHECK CLAMP PLATE TYPICAL INSTALLATION continued Ejector Retainer Plate Ejector Retainer Plate Clamp Plate Cover Plate Ejector Plate B Plate or Cavi...

Страница 47: ...he ejector and transfer pins installed the ejector plate in injection position and the ejector plate fixed towards clamp plate press the ejector and transfer pin together towards the cavity the ejector pin should protrude 0 008 0 01 0 2 0 3 mm 2 Indentation Test without sensor Ejector Retainer Plate Clamp Plate Ejector Plate B Plate or Cavity Insert Ejector Pin Transfer Pin ...

Страница 48: ...Test with sensor With the sensor ejector and transfer pin installed and the ejector plate in the injection position fixed towards clamp plate the ejector pin should be flush with the ejector plate cavity surface SENSOR INSTALLATION CHECK CLAMP PLATE HEAD TO HEAD INSTALLATIONS SENSOR INSTALLATION CHECK CLAMP PLATE TYPICAL INSTALLATION continued Ejector Retainer Plate Ejector Retainer Plate Clamp Pl...

Страница 49: ...and verify a clearance of exists 0 012 0 3 mm MIN between the transfer pin head and retainer ejector plate surface 2 Indentation Test with Ejector Pin With the ejector pin installed push on the ejector pin verify the clearance of 0 012 0 3 mm or 1 5 part thickness exists between the bottom of the ejector pin head and the ejector plate surface 3 Indentation Test with sensor Clamp Plate Ejector Plat...

Страница 50: ...rify that the pin moves freely without any resistance 4 Flush Test Full Stack With the sensor ejector and transfer pin installed and the ejector plate in the injection position fixed towards clamp plate the ejector pin should be flush with the ejector plate cavity surface POST ASSEMBLY CHECKS SENSOR INSTALLATION CHECK CLAMP PLATE HEAD TO HEAD INSTALLATION continued Clamp Plate Ejector Plate Transf...

Страница 51: ...ectly 1 Protrusion Test without sensor With the ejector and transfer pins installed the ejector plate in injection position and the ejector plate fixed towards clamp plate press the ejector and transfer pin together towards the cavity the ejector pin should protrude 0 008 0 01 0 2 0 3 mm 2 Indentation Test without sensor Ejector Retainer Plate Clamp Plate Ejector Plate B Plate or Cavity Insert Eje...

Страница 52: ...sh Test with sensor With the sensor ejector and transfer pin installed and the ejector plate in the injection position fixed towards clamp plate the ejector pin should be flush with the ejector plate cavity surface SENSOR INSTALLATION CHECK EJECTOR PLATE INSTALLATIONS SENSOR INSTALLATION CHECK CLAMP PLATE HEAD TO HEAD INSTALLATION continued Ejector Retainer Plate Ejector Retainer Plate Clamp Plate...

Страница 53: ...jector retainer plate verify that the counterbore depth equals 0 5mm if needed and the counterbore diameter is larger than the ejector pin head The sensor head should be flush with the ejector retainer plate POST ASSEMBLY CHECK 1 Flush Test Full Stack With the sensor and ejector pin installed and the ejector plate in the injection position fixed towards clamp plate the ejector pin should be flush ...

Страница 54: ... pin protrudes clearance above the pin head equal to 1 5th of the part thickness at pin location if part thickness is less than or equal to 0 06 1 5 mm or 0 012 0 3 mm if the part thickness at pin location is greater than 0 06 1 5 mm 3 Flush Test with sensor With the plates disassembled sensor and pin in place and cover plate removed the end of the static pin should be flush with the plate surface...

Страница 55: ...ro shift and can also detect sensor installation errors caused by improper pocket dimensions damaged wires and damaged sensor heads A test report with sensor configuration can be emailed or printed from the device This device allows testing of up to thirty two sensors at one time and can verify that a force was applied to the sensor 5 eDART Software Raw Data Viewer The eDART Raw Data Viewer displa...

Страница 56: ...uracy of 2 is more than sufficient and is used by RJG as the specification for repaired sensors TESTING CALIBRATION continued 2 Quality System Regulations If US Food and Drug Administration FDA quality system requirements must be met or those of other stringent quality systems sensor calibration may be required However even in these cases there is often flexibility to adjust guidelines to meet the...

Страница 57: ...r other more common causes of erroneous readings such as incorrect sensor pocket dimensions sensor preload contamination in the sensor pocket and binding ejector pin due to misalignment debris contamination or galling WARRANTY RJG INC STANDARD THREE YEAR WARRANTY RJG Inc is confident in the quality and robustness of the LES B 127 50 125 500 2000 cavity pressure sensors and so are offering a three ...

Страница 58: ...Lynx Embedded Sensors LES B 127 50 125 500 2000 Product Manual 50 NOTES ...

Страница 59: ...d temperature not appropriate for selected sensor Refer to Sensor and Ejector Pin Size on page 2 2 Ejector pin is located behind mold surface with angle greater than 30 1 at right Angles greater than 30 cause excessive side load friction and influence sensor accuracy 3 Pin is engraved on head 2 at right Pin heads must remain flat Engrave pins on the side if necessary ...

Страница 60: ...pin head to ensure that the pin rests only on the sensor nub 2 Sensor head is installed incorrectly 2 at right The sensor nub must face the ejector pin DO NOT install the sensor head upside down 3 Sensor pocket surface is not smooth 3 at right The mold surface must have a finish of 32 or better the sensor pocket must have a smooth surface 4 Sensor and ejector pin are not perpendicular 4 at right T...

Страница 61: ...Product Manual Lynx Embedded Sensors LES B 127 50 125 500 2000 53 INSTALLATION ERRORS continued 1 CASE AND CABLE ISSUES 1 Sensor cable is pinched during mold assembly 1 at right ...

Страница 62: ... B 127 50 125 500 2000 Product Manual 54 CUSTOMER SUPPORT Contact RJG s Customer Support team by phone or email RJG Inc Customer Support P 800 472 0566 Toll Free P 1 231 933 8170 email support rjginc com www rjginc com support ...

Страница 63: ...e in lengths from 12 473 0 3 12 m and can be ordered with straight or 90 fittings One CE LX5 is required to interface the LES B 127 50 125 500 2000 with the eDART system LYNX FIVE PORT JUNCTION BOX J LX5 CE Up to five Lynx devices may be connected to the five port junction box 2 at right which interfaces the Lynx devices with the eDART System The J LX5 CE can be mounted on the mold or machine LYNX...

Страница 64: ...oviding simplified installation of up to eight sensors to one connection point on the mold 2 Eight Channel Strain Gage Adapter with Mold ID SG LX8 S ID The ID SG LX8 S ID adapter resides on the molding machine allowing technicians to move molds easily by disconnecting and connecting the connector cable A Lynx cable then connects the adapter to the eDART system 3 Eight Channel Sensor Plate with Mol...

Страница 65: ......

Страница 66: ...S E A PTE LTD Singapore Republic of Singapore P 65 6846 1518 sales swg rjginc com en rjginc com FRANCE RJG FRANCE Arnithod France P 33 384 442 992 sales fr rjginc com fr rjginc com CHINA RJG CHINA Chengdu China P 86 28 6201 6816 sales cn rjginc com zh rjginc com GERMANY RJG GERMANY Karlstein Germany P 49 0 6188 44696 11 sales de rjginc com de rjginc com KOREA CAEPRO Seoul Korea P 82 02 2113 1870 s...

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