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6

PUB. NO. FASTRAXC  FEBRUARY 2008

FASTRAX

THERMAL AIR SEAL INSTALL (FR ONLY)

1.

Using hardware provided, fasten aluminum retainer to the
optional poly lumber, or directly to the wall, 

Figure 8.

2.

Fasten outside edge of seal aluminum retainer at 
1/2 O.D.W. + 4 1/2” from centerline.

3.

Fasten horizontal top outside edge of seal aluminum
retainer at O.D.H. + 10”.

4.

Make sure to place small screw through the aluminum
retainer and the white rope of the seal at the top of each
corner to prevent the seal from migrating

Figure 8A.

DRIVE TUBE INSTALLATION

1.

Loosen set screws on bearings prior to lifting drive tube.

2.

Remove the (4) 1/2” bolts and lock washers from the
bearing mount plate on drive and non-drive sides. 

3.

Lift drive tube in place and fasten the drive and non-drive
bearings onto the mounting plate with the (4) 1/2” bolts
and lock washers removed earlier, 

Figure 9.

NOTE: Drive shaft is the longer of the two shafts.

4.

Measure from inside mounting plate to face of drive gear.
This dimension should be equal on both sides. When
distance is equal, tighten bearing set screws, 

Figure 10.

5.

Slide lock collar next to bearing and tighten lock collar set
screws. 

NOTE: If side clearance is not available (minimum 18”) to 

install gearbox after drive tube  is installed, place 
gearbox onto shaft prior to installing drive tube. A 
lifting device will be necessary for this procedure.

THERMAL AIR SEAL / DRIVE TUBE INSTALLATION

By centering the drive tube, the drive gear should be centered

directly over lower track drive sphere groove. Failure to do this

may result in drive sphere wear or excess noise.

I M P O R T A N T ! ! !

FIGURE 8 - AIR SEAL

Ordered Door Width + 9”

1/2 O.D.W + 4 1/2”

IMPORTANT !!!!

Screw MUST be in Place

at Corners to Prevent

Air Seal From Falling

and Plugging Exhaust

Hole at the Bottom

Place Thermal Air Seal Outlet

Toward Drive/Power Side

FIGURE 9 - DRIVE TUBE

Drive Shaft

Drive Tube

Lock Collar

Bearing

Snap Ring

Bearing Mount and

1/2” Fasteners

1/2”
Bearing
Hardware

FIGURE 10 - DRIVE TUBE

Same Dimension Both
Sides - Approx. 5/8"

Drive Gear

FIGURE 8A

Air Bag

Exhaust Hole
w/ Grommet

Fasten Thru
Retainer and
Seal Rope

Содержание FASTRAX

Страница 1: ...FASTRAX TM HIGH PERFORMANCE MODULAR DOOR PRINTED IN U S A Publication No FasTraxC email printshop RITEHITE com FEBRUARY 2008 This Manual Covers All Doors Shipped to Date...

Страница 2: ...RECOMMENDED SERVICE PARTS Bumper Rubber Motor 15250081 2 Fuse 1 Amp 250V Time Delay 51000002 2 Fuse 2 Amp 250V Time Delay 51000005 2 Kit Drive Sphere Qty 10 53700561 2 Closed Limit Switch 51950075 1 O...

Страница 3: ...oor place outside of vertical poly lumber pieces at 1 2 O D W 7 1 2 from centerline of opening Ordered Door Width Figures 2 2A or 3B 3 For FasTrax FR door place outside of vertical poly lumber pieces...

Страница 4: ...easure tracks at top and bottom to verify proper width 6 For High Vertical Lift or special configuration doors fasten the proper radius to the top of the lower track Figure 6 Page 9 DO NOT fully tight...

Страница 5: ...Door Width 1 2 1 8 0 FIGURE 3A FR LOWER TRACK W O POLY LUMBER FasTrax FR 1 2 Ordered Door Width 4 1 2 1 16 0 4 3 4 Ref Door Opening Width FasTrax FR Ordered Door Width 9 1 8 0 8 3 4 Ref FasTrax 1 2 O...

Страница 6: ...te to face of drive gear This dimension should be equal on both sides When distance is equal tighten bearing set screws Figure 10 5 Slide lock collar next to bearing and tighten lock collar set screws...

Страница 7: ...ign with the driven pulley on the limit switch assembly Sprocket DOES NOT require a key 4 Tilt limit switch assembly and install the chain over the sprockets The weight of the assembly as well as the...

Страница 8: ...rackets to upper track 7 Pilot holes 201 x 1 1 4 deep MUST be predrilled into lower track radius Make sure drill is perpendicular and level DO NOT drill into curtain groove 8 Repeat for opposite track...

Страница 9: ...4 deep MUST be predrilled into lower track radius Make sure drill is perpendicular and level DO NOT drill into curtain groove Figures 17 or 19 7 Fasten upper wall mount bracket to track and wall flush...

Страница 10: ...R TRACK INSTALLATION FIGURE 18 HIGH FasTrax O D W 5 1 2 1 8 0 FasTrax FR O D W 14 1 8 0 Upper Track Bracing Track Splice Wall Mounting Bracket O D H Ordered Door Height Radius Track Wall Mounting Brac...

Страница 11: ...l holes drilled through the control box must be through the bottom of the box Figure 21 8 Route all field installed wires so that separation is maintained between line voltage wires and low voltage cl...

Страница 12: ...12 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX ELECTRICAL INSTALLATION FIGURE 21 CONTROL BOX Incoming Power Terminals F1 F2 F3 Incoming Power Terminals F1 F2 Serial Label Serial Label i COMM Controller...

Страница 13: ...PUB NO FASTRAXC FEBRUARY 2008 13 FASTRAX i COMM LOGIC CHART FIGURE 22 LOGIC CHART...

Страница 14: ...ameter being viewed before the M MODE key is pressed pressing the M MODE key will change the display to the parameter edit mode again This allows the user to very easily change between parameter view...

Страница 15: ...s O SPd Over speed Excessive motor speed typically caused by mechanical load driving the motor tunE Auto tune stopped before complete Run command removed before autotune complete It br I 2 t on brakin...

Страница 16: ...urtain and feed top drive sphere around the back side of the drive gear and into the radius and or track Figure 26 7 Rotate drive tube to drive curtain through the drive gears 8 Loosen brake release h...

Страница 17: ...ve Spheres FIGURE 27 FR CURTAIN Exhaust Cup Drive Side Top Curtain Roller Rear Top Seal FIGURE 28 FIGURE 30 THERMAL AIR SEAL Lower Track E Vac Cup E Vac Blower Hook Hose From Blower to Cup Optional Hi...

Страница 18: ...door should travel close 6 Stop and turn power off to the door when the curtain is at or near the closed position Rotate the closed magnet arm until it lines up with the proximity switch X1 i COMM inp...

Страница 19: ...m tube install top bolt only rotate tube outward approx 30 to line up install holes and temporarily insert bolt 6 Starting on the left side snap top of end center shroud piece angles into wall track a...

Страница 20: ...al Vision to Virtual Vision Cable Non Drive S F Emitter Photoeye J Box to Module Cable If Optional I Zone Present Additional 3 Plug Connector Will Be Present Drive S F Receiver Photoeye J Box to Modul...

Страница 21: ...late Be sure to get an equal gap at all three nut locations 6 To tighten the air gap raise the nuts just inside the red housing plate and then tighten the outside nuts BRAKE TORQUE ADJUSTMENT This sho...

Страница 22: ...at sensor To accomplish this temporarily disconnect the activation sensor s from its power supply at the I COMM use the remote to set a security code e g 1111 for the Virtual Vision sensor s then powe...

Страница 23: ...present at the track hole locations weld where possible Note There MUST be a fastener every other hole minimum approximately 4 3 Position upper weld plates so they catch the wall mount bracket holes...

Страница 24: ...f door height is less than 8 0 tall install drive guard onto radial style doors Figure 46 SIGN INSTALLATION 1 If door height is less than 8 0 tall install sign and brackets onto all radial style doors...

Страница 25: ...normal conditions Observe the door opening to make sure that it opens fully Observe the closing action to make sure that the door operates smoothly and fully closes without excessive curtain ripple at...

Страница 26: ...level fill with 90 weight if low Check snap rings to verify seated properly Check open and close positions adjust as required Check photoeye cutoff switches Lubricate chain sprockets and check alignme...

Страница 27: ...with the open limit switch by rotating the open magnet plate d To adjust the closed limit switch lower door so the curtain bottom loop is sealing on the floor and align magnet with the close limit swi...

Страница 28: ...RAM N A PRIOR 7822E004 7822E004 RITE HITE DOORS INC 9 1 D D EXTERNAL FIELD WIRING DIAGRAM 1744 XXXX RPB 9 6 2006 5288 2006 D UPDATE POWER TERMINALS 5594 1 30 2008 LIP B UPDATE I ZONE WIRING 5334 4 12...

Страница 29: ...PUB NO FASTRAXC FEBRUARY 2008 29 FASTRAX ACTIVATION WIRING 7822E011 7822E011 8 1 FasTrax SERIES ACTIVATION WIRING i COMM 1744 XXXX RPB 2 22 2007 5288 3 9 2007 2007...

Страница 30: ...J4 1 UNUSED 2 DC COMMON INPUT 0 VDC 3 DC POWER INPUT 24 VDC 4 24V AC INPUT 24 VAC 5 24V AC COMMON N 24 VAC 6 INVERTER COMMON 24 VDC 7 INVERTER OUTPUT K1 24 VDC 8 INVERTER OUTPUT K0 24 VDC J5 1 LOOP IN...

Страница 31: ...VDC 4 RESET INPUT X12 24 VDC J4 1 UNUSED 2 DC COMMON INPUT 0 VDC 3 DC POWER INPUT 24 VDC 4 24V AC INPUT 24 VAC 5 24V AC COMMON N 24 VAC 6 OPEN CLOSE COMMON 24 VDC 7 UNUSED 8 OPEN OUTPUT K0 24 VAC J5...

Страница 32: ...32 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX VIRTUAL VISION ELECTRICAL WIRING...

Страница 33: ...ON JUNCTION BOX DWG NO 7822E009 7822E009 9 1 C C JBOX ASY VIRTUAL VISION 5357 XXXX RPB 2 7 2007 5288 3 9 2007 2007 A ADD NOTES 5326 5 4 2007 RPB B CORRECT VIRT VISION CABLE 5326 5 7 2007 RPB C REMOVE...

Страница 34: ...BY APPROVED BY DRAWN BY REF INITIAL ECN OVER 0 INCH TOLERANCES UP TO 0 125 5 1 25 40 80 15 0 25 1 25 15 40 5 FINISH 1 DEG 80 ANGLES 0 125 0 25 0 010 0 040 0 060 0 100 0 125 0 020 0 030 0 005 MM DD YY...

Страница 35: ...SCALE DRAWING DATE DATE DATE CHECKED BY APPROVED BY DRAWN BY REF INITIAL ECN OVER 0 INCH TOLERANCES UP TO 0 125 5 1 25 40 80 15 0 25 1 25 15 40 5 FINISH 1 DEG 80 ANGLES 0 125 0 25 0 010 0 040 0 060 0...

Страница 36: ...36 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX RADIAL ARCHITECTURAL DRAWING D O O R SYSTEM...

Страница 37: ...PUB NO FASTRAXC FEBRUARY 2008 37 FASTRAX VERTICAL ARCHITECTURAL DRAWING D O O R SYSTEM...

Страница 38: ...38 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX STANDARD LIFT ARCHITECTURAL DRAWING D O O R SYSTEM...

Страница 39: ...PUB NO FASTRAXC FEBRUARY 2008 39 FASTRAX HIGH LIFT ARCHITECTURAL DRAWING D O O R SYSTEM...

Страница 40: ...40 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX 45 TILT ARCHITECTURAL DRAWING D O O R SYSTEM...

Страница 41: ...PUB NO FASTRAXC FEBRUARY 2008 41 FASTRAX FR VERTICAL ARCHITECTURAL DRAWING D O O R SYSTEM...

Страница 42: ...42 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX FR STANDARD ARCHITECTURAL DRAWING D O O R SYSTEM...

Страница 43: ...PUB NO FASTRAXC FEBRUARY 2008 43 FASTRAX FR HIGH LIFT ARCHITECTURAL DRAWING D O O R SYSTEM...

Страница 44: ...44 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX FR 45 TILT ARCHITECTURAL DRAWING D O O R SYSTEM...

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