RITE-HITE FASTRAX, Руководство пользователя

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PUB. NO. FASTRAXC FEBRUARY 2008 27
FASTRAX ™
TROUBLESHOOTING
DEFINITION FUNCTION
Activation For activation questions, refer to the Activation Manual and inputs X5 & X6.
Brake The brake is powered by 230VAC, if brake does not stop door when open or closing or if there is excessive
noise, see brake adjustments on
Page 21.
Breakaway If the curtain is separated from the lower tracks, simply press the open button and the door will auto-refeed
back into the tracks without tools or intervention.
Conduit Cable If supplied conduit cable is too short, DO NOT splice wires, as the cable is shielded to prevent electrical noise
from entering the control box i-COMM universal controller. Contact Aftermarket for replacement.
Curtain The curtain is driven by the drive spheres and the drive tube.
a) If drive spheres are missing from curtain, repair or replace.
b) If curtain struggles to raise or lower or is baggy across the opening, verify tracks are proper distance:
FasTrax = O.D.W. + 1/2” or FasTrax FR = O.D.W. + 9”.
c) Check to make sure tracks are lubricated with food grade synthetic grease (Super Lube).
d) If curtain is making contact with the wall when closing, verify lower tracks are not too close together.
Disconnect Switch The disconnect switch is in line with fuse holder terminals F1, F2, F3, and removes power from the entire
control box, except for terminals F1, F2, F3.
Drive Side Switch The drive can be switched from right hand to left hand by performing the following:
a) Remove and switch conduit mounting bracket to opposite side.
b) Remove and switch motor mount bumper bracket.
c) Remove gearbox limit switch bracket and move to outside holes.
d) Remove and switch limit switch driven sprocket.
e) Remove and switch drive and non-drive photoeye cables.
f) New drive shroud is required.
Drive Tube If drive spheres make excessive clicking noise, make sure tube drive gears are centered over track grooves.
FasTrax or FasTrax FR FasTrax is the standard door and FasTrax FR is the freezer / cooler door with Thermal Air System.
i-COMM Controller™ The i-COMM controller is a circuit board that controls the actions of the door. There is a digital display that
shows the cycles, status and position of the door at any time during its travel. For input and output function
signals, refer to chart on
Page 13. Settings can be changed for re-close or pre-announce timers, interlocks,
special activation commands, among many others, refer to instructional manual included.
Inverter See Pages 14-15 for proper parameter settings.
Limit Switches The Open, Closed, and Photoeye limit switches are a normally open device and should only be closed when
the magnet is in-line with the switch. If the switch is closed when it is not in-line with the magnet, check all plug
and pin connections to make sure they are not bent and/or replace the switch.
a) If the curtain travels past the open limit switch, dis-engage brake and turn drive tube to place bottom of
curtain at the top of the jamb and set open limit by placing magnet at the open switch and verify X0 i-COMM
input is on. Engage brake.
b) If the curtain travels past the close limit switch, dis-engage brake and turn drive tube to place bottom of
curtain such that it seals the floor and set closed limit by placing magnet at the closed switch and verify X1
i-COMM input is on. Engage brake.
c) To adjust open limit switch, place door in the open position, and align magnet with the open limit switch, by
rotating the open magnet plate.
d) To adjust the closed limit switch, lower door so the curtain bottom loop is sealing on the floor and align
magnet with the close limit switch, by rotating the open magnet plate.
e) Photoeyes are shut off as the door closes and the close magnet passes the photoeye cut-off switches.
f) Operate door and test operation.
g) If limit switch chain jumps teeth, make sure it is lubricated.
h) If open and closed limit input LED’s are both on at the same time, the door will go into a fault.
j) If door closes too far and does not see the closed limit switch, it will torque reverse, open and go into fault.
Module The module is located on the cover of the motor junction box where the limit switches, photoeyes, optional
I-Zone and cable from control box harness is wired.
Motor phasing If "OPEN" button is pressed and the door closes, phasing is reversed, switch wires in terminals, V and W.
Non-Powered Opening If issues arise with the non-powered opening chain hoist, check the following:
a) If power outage, release brake and pull chain on hoist to open door.
b) If chain hoist chain is pulled while door is powered, the door will go into fault mode (green light flashing).
c) If chain hoist chain is pulled, reset door by pressing the green flashing button.
O.D.H. or O.D.W. O.D.H. = Ordered Door Height or O.D.W. = Ordered Door Width
Open/Reset Push Button The open/reset push button function is when the button is pressed, a command to open the door is given.
Pressure If the curtain is blowing out because of high wind or negative pressures, check the following:
a) The tracks MUST be mounted at O.D.W. + 1/2” for FasTrax and O.D.W. + 9 1/2” for FR door. If mounted
wider, excessive curtain wear may occur, if too narrow, curtain buckling or billowing will be greater.
b) Check to make sure the curtain has all the drive spheres in place.
c) Exterior doors are equipped with a garnet bag in the bottom loop to protect from the elements.
d) Stiffer track edging is standard on exterior doors.
Re-Close Timer The door can be set to close from 2 to 255 seconds, follow i-COMM adjustment instructions.
Reversing Photoeye’s The photoeyes are wired to the 24VDC circuit. They are wired as normally closed when there is power to the
unit and the source photoeye is aligned with the receiver photoeye. The photoeye’s will reverse or hold the
door open when the photoeye beam is blocked. When the beam is not broken, the door will auto-reclose. The
photoeye’s will shut-off as the curtain closes.
a) Check to make sure lower track retention edging is not interfering with photoeye path.
b) Check to make sure lens of photoeye is free of debris such as dust, snow, ice, etc.
c) Emitter's are off when door is closed.
d) When open, i-COMM verifies photoeye inputs are off. If on, door will fault. If off, test is ok, emitter's turn on.
e) Verify module LED’s correspond with photoeye activation, LED on module should light up when close limit
switch magnet is lined up with the photoeye cut-off switch at all 3 locations.
Virtual Vision FasTrax FR door comes standard with Virtual Vision, when motion is sensed via Falcon motion sensors on the
opposite side of the curtain, the Virtual Vision red LED’s will illuminate to notify driver of movement on the
opposite side of the curtain.
a) It is normal for the YDC3 output to flash on i-COMM during door operation.
Voltage Change To change the voltage, see step below:
a) Change transformer taps, fuses, or overload settings per electrical diagram.
b) Change motor wiring per junction box diagram.
c) If door is powered by Inverter, then replace inverter.