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A DOK-LOK vehicle restraint may be installed on docks
with or without levelers. Consult RITE-HITE for proper
application.

Follow the six (6) step installation procedure below:

1. Inspect DOK-LOK materials.
2. Anchor or Weld track.
3. Position DOK-LOK assembly into track.
4. Hydraulic installation.
5. Electrical component and sign installation.
6. Test operation.

INSPECT DOK-LOK MATERIALS

Open and inspect all materials. Immediately report any
damage or material shortage. Study component
assemblies and determine their proper locations. 

Install DOK-LOK vehicle restraint onto dock face at 27
inches off of the approach, unless otherwise noted in the
“RITE-HITE Installation/Application Guidelines”, at the
specified location by welding to an embedded steel plate
or by using the concrete anchors provided in conjunction
with welding to pit steel and a leveler frame. The track
will need to be trimmed if the mounting height is less than
26 inches. A maximum of 1 inch is allowed between the
bottom of the track and the approach. 

For site specific installation information refer to RITE-
HITE  Installation/Application Guidelines provided with
DOK-LOK vehicle restraint. If the recommended
mounting height cannot be achieved call your RITE-HITE
Representative or RITE-HITE at (800) 456-0600.

NOTES

a. Some levelers may be slightly recessed or protruding

within pit. A shim must be inserted between the roller
track plate and the leveler front subframe and then
must be welded in place. See page 13, figure 12.

b. If the dock conditions DO NOT allow lights and signs

to be mounted in full view of the forklift and/or truck
trailed drivers, consult the factory.

c. If the DOK-LOK is installed with a hydraulic leveler,

verify that the leveler’s recycle function has not been
adversely affected.

d. Track MUST be centered. Offset track installations

ARE NOT allowed. If there is existing anchor hole
interference call your RITE-HITE Representative or
RITE-HITE Customer Service at (800) 456-0600.

e. Approach must be concrete or there must be a

concrete pad where the base plate is installed. See
page 12.

STR-4100 DOK-LOK INSTALLATION

When lifting carriage use a proper lifting device
(ex. crane, jack). Lifting by hand may cause back
injury.

Whether there is a leveler or not, 4" bumper
protection is required. DO NOT install a 

DOK-

LOK

vehicle restraint on docks without 4"

bumper protection. 

Pub. No. 1243 — April 2008

5

RITE-HITE

®

STR-4100 DOK-LOK

®

Installation Manual

Never be under the dock leveler platform or lip
without:

•  Installing the Safe-T-Strut or other 

manufacturer approved supporting device. 

•  Turning off power to the control box.

•  Lockout/Tagout power to the leveler, as 

shown under Safety Warnings on page 3.

Содержание Dok-Lok STR-4100

Страница 1: ...traint Installation Manual This Manual Covers Restraints Built After Serial Numbers 08EE400001W and up PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1243 APRIL 2008 MADE IN U S A part of the SM...

Страница 2: ...el NOTICE TO USER Your local RITE HITE representative provides a Planned Maintenance Program P M P which can be fitted to your specific operation Call your local representative or the RITE HITE Corpor...

Страница 3: ...become unreadable RITE HITE Corporation does not recommend any particular lockout device but recommends the utilization of an OSHA approved device refer to OSHA regulation 1910 147 RITE HITE Corporat...

Страница 4: ...around and under the leveler platform INSTALL SAFE T STRUT SUPPORT Power Moving Components Serious Injury Could Occur HANDS OFF NO STEP Never be under the dock leveler platform or lip without Install...

Страница 5: ...ntative or RITE HITE at 800 456 0600 NOTES a Some levelers may be slightly recessed or protruding within pit A shim must be inserted between the roller track plate and the leveler front subframe and t...

Страница 6: ...r plate and weld top of track to leveler front frame angle and or pit steel NOTES a Figure 2 Never install DOK LOK vehicle restraint directly onto concrete block or brick dock face b Figure 2 When wel...

Страница 7: ...should project 1 8 from outside edge of base plate and welded into place c Cylinder should be loose No bind cotter pins 7 Anchor both sides of Base Plate to approach See figure 4 INSTALLATION CONT FIG...

Страница 8: ...NOTE For optional power unit mouting location See page 16 3 Secure hoses to dock face to prevent possible damage Any extra hosing should be coiled and secured to the inside dock wall below the power u...

Страница 9: ...Block To LP Port On Combination Power Unit Valve Block WKV SOL 2 LIP BLOCK Solenoid WKX SOL1 RAISE Solenoid WKC SOL3 RAMP DIVERT Solenoid FIGURE 7 HOSE ROUTING COMBINATION POWER UNIT From L Port On V...

Страница 10: ...IGN AND ELECTRICAL COMPONENT MOUNTING Edge of Door or Outside Surface of Shelter If Equipped Inside Sign Control Box 15 Ref 48 Approx 18 Ref Pit Center Line Dock Floor Approach 58 1 15 48 Ref Outside...

Страница 11: ...ing once the support cylinders travel up and down the full length of slots without hesitation 8 Press Diagnostic Fill Mode Button to exit Fill Mode NOTE Must wait one minute to exit Fill Mode 9 To com...

Страница 12: ...ECIAL APPLICATION INSTALLATION ITEMS 72 30 30 10 NOTES a Concrete pad required on all approaches of materials other than concrete b Pad must be a minimum 10 inches thick May need to repair due to sub...

Страница 13: ...Plate 3 4 Shims 3 wide x A x B 1 2 Maximum If Greater Longer Anchors Are Required If 1 or Greater DOK LOK Bracket Required A Dim Length From Top Of Pit Steel To Bottom Of Track Plate B Dim Thickness...

Страница 14: ...of Wheel Riser 1 4 b End plates should be sized to cap ends and the height will vary with height of the channels c If site conditions warrant a spacer different than shown consult the factory Permanen...

Страница 15: ...nch drain is below the base plate embed PVC pipe in concrete for drainage Concrete should extend a minimum of 6 inches to either side of of mounting plate NOTE If concrete can not be used consult fact...

Страница 16: ...t Notch Out A section For Sensor Wires To Pass Through To Junction Box Consult Factory For Specific Applications Wire Power Unit Into Control Box Outside Electrical Junction Box Pit Center Line Dock F...

Страница 17: ...NOTES Pub No 1243 April 2008 17 RITE HITE STR 4100 DOK LOK Installation Manual...

Страница 18: ...18 Pub No 1243 April 2008 RITE HITE STR 4100 DOK LOK Installation Manual NOTES...

Страница 19: ...Pub No 1243 April 2008 19 RITE HITE STR 4100 DOK LOK Installation Manual NOTES...

Страница 20: ...acities and or specified design parameters and not otherwise abused Periodic lubrication and adjustment is the sole responsibility of the owner This warranty is RITE HITE s exclusive warranty RITE HIT...

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