background image

A DOK-LOK vehicle restraint may be installed on docks
with or without levelers. Consult RITE-HITE for proper
application.

Follow the six (6) step installation procedure below:

1. Inspect DOK-LOK materials.
2. Anchor or Weld track.
3. Position DOK-LOK assembly into track.
4. Electrical component and sign installation.
5. Hydraulic installation.
6. Test operation.

INSPECT DOK-LOK MATERIALS

Open and inspect all materials. Immediately report any
damage or material shortage. Study component
assemblies and determine their proper locations. 

Install DOK-LOK vehicle restraint onto dock face at 27
inches off of the approach, unless otherwise noted in the
“RITE-HITE Installation/Application Guidelines”, at the
specified location by welding to an embedded steel plate
or by using the concrete anchors provided in conjunction
with welding to pit steel and a leveler frame. The track
will need to be trimmed if the mounting height is less than
26 inches. A maximum of 1 inch is allowed between the
bottom of the track and the approach. 

For site specific installation refer to RITE-HITE
Installation/Application information provided with DOK-
LOK vehicle restraint. If the recommended mounting
height cannot be achieved call your RITE-HITE
Representative or RITE-HITE Customer Service at (800)
456-0600.

NOTES

a. Some levelers may be slightly recessed or protruding

within pit. A shim must be inserted between the roller
track plate and the leveler front subframe and then
must be welded in place. See page 17.

b. If the dock conditions DO NOT allow lights and signs

to be mounted in full view of the forklift and/or truck
trailed drivers, consult the factory.

c. If the DOK-LOK is installed with a hydraulic leveler,

verify that the leveler’s recycle function has not been
adversely affected.

d. Track MUST be centered. Offset track installations

ARE NOT allowed. If there is existing anchor hole
interference call your RITE-HITE Representative or
RITE-HITE Customer Service at (800) 456-0600.

e. Approach must be concrete or there must be a

concrete pad where the base plate is installed.

STR-4000 DOK-LOK

®

INSTALLATION

When lifting carriage use a proper lifting device
(ex. crane, jack). Lifting by hand may cause back
injury.

When working with electrical or electronic
controls, make sure that the power source has
been locked out and tagged according to 

OSHA

regulations and approved local electrical codes.

Whether there is a leveler or not, a 4" thick
bumper is required. DO NOT install a 

DOK-LOK

vehicle restraint on docks without 4" thick
bumpers. For thicker bumpers consult factory.

Pub. No. 1200 — November 2005

5

RITE-HITE STR-4000 DOK-LOK Installation Manual

Never be under the dock leveler platform or lip
without:

•  Installing the Safe-T-Strut

TM

or other 

manufacturer approved supporting device.

•  Turning off power to the control box.

•  Locking out and tagging out the main 

power source, as shown under Safety 
Warnings on page 3.

Содержание Dok-Lok STR-4000

Страница 1: ...Manual Covers Serial No 05GD150001W And Up PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1200 Copyright 2004 2005 NOVEMBER 2005 STR 4000 Dok Lok Vehicle Restraint Installation Manual MADE IN U...

Страница 2: ...the truck driver and DOK LOK vehicle restraint operator that a safe condition exists The DOK LOK vehicle restraint is operated by pressing push buttons on an inside control panel NOTICE TO USER Your l...

Страница 3: ...r become unreadable RITE HITE Corporation does not recommend any particular lockout device but recommends the utilization of an OSHA approved device refer to OSHA regulation 1910 147 RITE HITE Corpora...

Страница 4: ...arnings when work is being performed on the leveler Never be under the dock leveler platform or lip without Install the Safe T Struttm or other manufacturer approved supporting device See figure 2 If...

Страница 5: ...hin pit A shim must be inserted between the roller track plate and the leveler front subframe and then must be welded in place See page 17 b If the dock conditions DO NOT allow lights and signs to be...

Страница 6: ...ove track cover plate and weld top of track to leveler front frame angle and or pit steel NOTE 1 Figure 2 Shims must be the full length of the roller track mounting plate and base plate Minimum electr...

Страница 7: ...LATION CONT Figure 4 Completing Mechanical Installation Attach Lifting Chains Leveler Front Curb Angle Embedded Mounting Plate or Dok Lok Bracket Approach 625 Dia Concrete Anchors Are Required Whereve...

Страница 8: ...nt power unit on dock wall as shown in figure 5 using the supplied mounting bracket Power unit must be mounted on side shown and within 24 of control box If power unit location is to be under the leve...

Страница 9: ...entrances are required WIRING DIAGRAM STAND ALONE POWER UNIT FROM OUTSIDE LIGHT BOX TO POWER SOURCE OUTSIDE LIGHT BOX SEE DETAIL A INSIDE LIGHT CONTROL BOX SUPPLIED BY OTHERS 30 AMP RATED FUSED DISCON...

Страница 10: ...1 L 2 MCOM M1 SCOM SOL1 SOL2 CR4 CR5 250v 1A Fast Blow 250v 20A Slow Blow M1 SOL1 SOL2 BLK WHT 120 VAC 0 23 AMPS Raise Solenoid 1 SCom 2 Sol1 To Customer Power Supply 120v 1PH 60Hz 20 Amp 30 Amp Rated...

Страница 11: ...ER SOURCE OUTSIDE LIGHT BOX SEE DETAIL A INSIDE LIGHT CONTROL BOX SUPPLIED BY OTHERS 30 AMP RATED FUSED DISCONNECT 5 14 GA WIRES DETAIL A SUPPLIED BY RITE HITE OUTSIDE LIGHT BOX FROM CONTROL BOX SIDE...

Страница 12: ...0 23 AMPS Raise Solenoid WKX 1 SCom 2 Sol1 To Customer Power Supply 120v 1PH 60Hz 15 Amp Fused Disconnect With 1 Amp Dual Element Time Delay Fusing Supplied By Others PB3 PB2 PB1 ISA LOCK UNLOCK OSG...

Страница 13: ...6 Cycle the DOK LOK up and down to remove air from the system Add remaining hydraulic fluid Stop cycling once the support cylinders travel up and down the full length of slots without hesitation 7 Pre...

Страница 14: ...CK VALVE 50PSI VMS ORIFICE 020 ADJUSTABLE SYSTEM RELIEF 675 PSI MOTOR 120 1 60 MAIN SUPPORT CYLINDER RH 3 5 x 9 MAIN SUPPORT CYLINDER LH 3 5 x 9 2 P 6SAE PCC 1 3 CV PP 1 2 2 1 CV L 6SAE 4SAE 1 HR 4SAE...

Страница 15: ...V 4 1 1 2 2 2 SOL 1 WKX 1 RP 3 6SAE SOL2 WKV LO 4SAE T 6SAE LP 6SAE 1 LIP OUT RAMP OUT COMBINATION POWER UNIT VALVE BLOCK LOCATED ADJACENT TO LEVELER POWER UNIT Check Valve Pilot To Close Check Valve...

Страница 16: ...oid Return to Tank Port Leveler Ramp Out Port Adjustable Relief Valve NOTE LOCATED ADJACENT TO LEVELER POWER UNIT ONLY ON COMBINATION POWER UNITS Figure 15 Combination Power Unit Valve Block Assembly...

Страница 17: ...nchors Are Required If 1 or Greater DOK LOK Bracket Required A Dim Length From Top Of Pit Steel To Bottom Of Track Plate B Dim Thickness Of Shim C If Dimension C Is Greater Than 3 inches Consult Facto...

Страница 18: ...y with height of the channels c If site conditions warrant a spacer different than shown consult the factory 2 Weld both sides of Base Plate Support Spacer to Base Plate and anchor to approach See fig...

Страница 19: ...ench drain is below the base plate embed PVC pipe in concrete for drainage Concrete should extend a minimum of 6 inches to either side of of mounting plate NOTE If concrete can not be used consult fac...

Страница 20: ...acities and or specified design parameters and not otherwise abused Periodic lubrication and adjustment is the sole responsibility of the owner This warranty is RITE HITE s exclusive warranty RITE HIT...

Отзывы: