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Tapes geometry measurement system  

 

  

 [Version 1.0]  08

th

  December 2014                                       

 

 

Operation is based on the so-

called ‘shadow’ principle. The micrometer consists 

of two blocks 

– transmitter and receiver.  Radiation of a semiconductor laser or LED 1 is 

collimated by a lens 2. With a tape placed in the collimated beam region, shadow image 
formed is scanned with a CCD photo-detector array 3. A processor 4 calculates the posi-
tion (size) of the tape from the position of shadow border (borders).  
 

SCA

N

TAPE

RECEIVER

TRANSMITTER

SHADOW

 

Figure 1

 

The principle of thickness measurement is shown in the Fig.2 

 

SC

A

N

TAPE

RECEIVER

TRANSMITTER

SHAFT

SHADOWS EDGES FROM
SHAFT AND TAPE

 

Figure 2

 

The tape thickness is calculated as the difference between the position of shad-

ow borders of the tape and the shaft. The position of shadow border of the shaft is con-
trolled by a stand-alone micrometer. 

The structure of the control system is shown in the Fig.3. 
The system contains a group of 6 optical micrometers 1 for simultaneous control 

of the tape width and the group of 9 micrometers, 6 of them are intended for simultane-
ous  control  of  the  tape  thickness  and  3  (subsidiary  micrometers) 

–  to control the shaft 

surface  position.  All  micrometers  are  networked  via  RS485  interface  in  the  switching 
center  3,  which  also  includes  the  power  supply  of  the  entire  system.  The  system  con-
tains the controller 4 (PDA) that is designed for data processing, indicating of the meas-
urement results and data storage. 

Содержание RF089 Series

Страница 1: ...AUTOMATED SYSTEM FOR TAPES GEOMETRY MEASUREMENT RF089 Series...

Страница 2: ...on of the thickness measurement micrometers 10 10 3 2 Thermometers calibration 11 10 4 Settings 11 10 5 Measurement journal 12 11 Intended use 14 11 1 Prepatation for use 14 11 1 1 External inspection...

Страница 3: ...ents EN 61326 1 2006 Electrical Equipment for Measurement Control and Labora tory Use EMC Requirements General requirements 3 Laser safety The micrometers make use LED or c w 660 nm wavelength semicon...

Страница 4: ...FROM SHAFT AND TAPE Figure 2 The tape thickness is calculated as the difference between the position of shad ow borders of the tape and the shaft The position of shadow border of the shaft is con trol...

Страница 5: ...er of temperature control points 3 Measurement range for the tape thickness mm 0 02 20 Accuracy of the thickness measurement um 5 Measurement range for the tape width mm 0 2 20 Accuracy of the width m...

Страница 6: ...ement system Version 1 0 08th December 2014 6 7 Overall and mounting dimensions 7 1 Measurement modules Fig 5 and 6 show the dimensions of measurement modules as well as their instal lation on equipme...

Страница 7: ...sults and store the data Fig 6 shows overall dimensions of the device Figure 6 8 Block diagram Fig 7 shows the block diagram of the system Optical micrometers RF651 are linked via RS485 interface Tem...

Страница 8: ...items The power should be switched off while mounting cable connections 10 Software 10 1 Main functions The software provides receipt and analysis of data from micrometers and temperature sensors with...

Страница 9: ...by the main micrometers see P 5 Shaft_cl position of the shaft surface main micrometers while system calibra tion see P 10 3 Shaft_sp the current position of the shaft surface indicated by subsidiary...

Страница 10: ...emove tapes from the shaft start measurement process by pressing Start open the calibration menu Settings Set etalon Sw State Fig 11 select the numbers of the micrometers to be calibrated numbers 7 15...

Страница 11: ...ph for two different temperatures By pressing the Set button the previous calibration value is over written Figure 12 10 4 Settings All sensors in the system are numbered Index from 1 to 18 where the...

Страница 12: ...journal To view the measurement log enter the Journal menu Fig 13 This menu is intended for viewing the measurements stored on a flash drive in the SQLite database file named keep db Each entry has t...

Страница 13: ...system Version 1 0 08th December 2014 13 Figure 13 Figure 14 NOTE To enter the date and time values are special graphics components shown in Figures 15 and 16 respectively To enter numeric values use...

Страница 14: ...3 Switching the system 11 1 4 Calibrating the system 10 3 2 Calibrate the machine according to the Para graph 10 3 2 Calibration should be held on a weekly basis before the work shifts if the positio...

Страница 15: ...cking of completeness checking for any damage of the structural elements power and instrument cables indicators and connectors weakening of screw connections and insulation failures before starting wo...

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