background image

This  water  heater  is  certified  for  installations  

up  to  3,280  feet  (1000  m)  above  sea  level.  

The  input  rating  of  this  water  heater  is  based  

on  sea  level  operation.  At  higher  elevations,  

the  actual  input  rate  may  be  lower  than  the  

value  listed  on  the  rating  label.

NOTICE:  For  installations  above  3,280  

feet  (1,000  m)  elevation,  contact  a  quaili-­

fied  service  technician  to  make  the  proper  

altitude  adjustment.    See  page  35  for  ad-­

ditional  information.

Do  not  install  this  water  heater  at  eleva-­

tions  above  3,280  feet  (1,000  m)  without  

the  proper  adjustement.  Please  contact  

your  installer,  local  gas  supplier,  place  of  

purchase  or  the  Customer  Service  phone  

number  as  listed  in  this  Use  &  Care  Manu-­

al  for  more  information.    

High  Altitude

Installing  the  Main  Remote  Control:

WARNING:  Do  not  attempt  to  convert  this  water  heater  for  use  with  a  different  type  of  gas  other  than  the  type  shown  

on  the  rating  plate.  Such  conversion  could  result  in  hazardous  operating  conditions.

Gas  Supply

The  supplied  Manual  Gas  Appliance  Shutoff  
Valve  must  be  installed  at  the  gas  connection  of  
the  water  heater  at  the  time  of  installation  (see  
diagram  to  the  left).

The  branch  gas  supply  line  to  the  water  heater  
should  be  a  minimum  of  3/4”  black  steel  pipe  
or  other  approved  gas  piping  material.

A  ground  joint  union  or  ANSI  design  certified  
semi-­rigid  or  flexible  gas  appliance  connector  
should  be  installed  in  the  gas  line  close  to  the  
water  heater.  The  National  Fuel  Gas  Code  
(NFGC)  ANSI  Z223.1  and  CAN  B149  code  
mandates  a  manual  gas  shut-­off  valve:  See  
NFGC  &  B149  for  complete  instructions.

If  flexible  connectors  are  used,  the  maximum  
length  shall  not  exceed  36”  (91  cm).

If  lever  type  gas  shut  offs  are  used,  they  shall  
be  approved  /  certified  gas  cocks.

Compound  used  on  the  threaded  joints  of  the  
gas  piping  must  be  of  the  type  resistant  to  the  
action  of  LP  gas.  Use  compound  sparingly  on  
male  threads  only.  

A  sediment  trap  should  be  installed  at  the  
bottom  of  the  gas  line.

Do  not  use  excessive  force  (over  31.5  ft  lbs.  
[42.7  Nm])  in  tightening  the  pipe,  particularly  if  
teflon  pipe  compound  is  used,  as  the  unit  may  
be  damaged.

The  inlet  gas  pressure  to  the  water  heater  must  
not  exceed  10.5”  w.c.  (2.6  kPa)  for  natural  or  
14”  w.c.  (3.5  kPa)  for  LP  gas.  For  purposes    
of  input  adjustment,  the  minimum  inlet  gas  
pressure  (with  main  burner  on)  is  shown  on  
the  water  heater  rating  plate.  If  high  or  low  gas  
pressures  are  present,  contact  your  gas  supplier  
for  correction.

NOTICE:

  To  ensure  proper  operation  of  the  

heater  the  gas  pipe  and  gas  meter  must  be  sized  
correctly.

Gas  piping  shall  be  in  accordance  with  local,  
utility  company  requirement  and/or  in  the    
absence  of  local  codes,  use  the  latest  edition  of  
the  National  Fuel  Gas  Code.  In  Canada,  the  latest  
edition  of  CSA  B149.1  Natural  Gas  and  Propane  
installation  code.

Manual

Gas

Supply

Line

Shutoff

Manual Gas

Appliance

Shutoff

Union

Sediment Trap

Cap

(Valve)

(Supplied)

Leak  Testing

The  water  heater  and  its  gas  connections  must  

be  leak  tested  at  normal  operating  pressures  

before  it  is  placed  in  operation.

    

  Turn  on  the  gas  shut-­off  valve(s)  to  the  
water  heater.

      

Use  a  soapy  water  solution  to  test  for  

leaks  at  all  connections  and  fittings.  

Bubbles  indicate  a  gas  leak  that  must    

be  corrected.

  

The  factory  connections  should  also  be  leak  
tested  after  the  water  heater  is  placed  in  
operation.

WARNING:  Never  use  

an  open  flame  to  test  for  
gas  leaks,  as  property  
damage,  personal  injury,    
or  death  could  result.

Pressure  Testing  the  Gas  Supply  System

The  water  heater  and  its  manual  gas  shut-­
off  valve  must  be  disconnected  from  the  gas  
supply  piping  system  during  any  pressure  
testing  of  the  system  at  pressures  in  excess    
of  1/2  psi  (14”  w.c.  [3.5  kPa]).

The  water  heater  must  be  isolated  from  the  
gas  piping  system  by  closing  the  manual  gas  
shut-­off  valve  during  any  pressure  testing  of  
the  gas  supply  piping  at  pressures  equal  to  or  
less  than  1/2  psi  (14”  w.c.  [3.5  kPa]).

WARNING:  Install  a  gas  

pressure  regulator,  in  the  
gas  supply  line,  which  does  
not  exceed  the  maximum  
supply  pressure.

DO  NOT  use  an  industrial  
type  gas  regulator.

18

AP15317 (10_09)  DV Gas Manual 10 30 09.indd   18

11/9/2009   3:10:29 PM

Содержание Ruud GT--200 DV N

Страница 1: ...ng of the water heater This manual also includes a parts list It is very important that all persons who are expected to install operate or adjust this water heater read the instructions carefully so they may understand how to perform these operations If you don t understand these instructions or any terms within it seek professional advice Any questions regarding the operation maintenance service ...

Страница 2: ...ater You ll find many answers to common problems in the Troubleshooting Guide If you review the chart of Troubleshooting Tips first you may not need to call for service READ THIS MANUAL Your safety and the safety of others are very important There are many important safety messages in this manual and on your appliance Always read and obey all safety messages This is the safety alert symbol Recogni...

Страница 3: ...e but are not limited to adhesives solvents paint thinners etc and the vapors they produce are extremely dangerous DO NOT handle use or store gasoline or other flammable or combustible materials anywhere near or in the vicinity of a water heater or any other appliance Be sure to read and follow the labels on the water heater as well as the warnings printed in this manual Failure to do so can resul...

Страница 4: ...r USC2 117 remote control Only qualified service personnel should perform this adjustment Only factory authorized remote control s should be used Notice When this water heater is supplying general purpose hot water requirements for use by individuals a thermostatically controlled mixing valve for reducing point of use water temperature is recommended to reduce the risk of scald injury Contact a li...

Страница 5: ...reat caution It is heavier than air and will collect first in lower areas making it hard to detect at nose level Before attempting to light the water heater make sure to look and smell for gas leaks Use a soapy solution to check all gas fittings and connections Bubbling at a connection indicates a leak that must be corrected When smelling to detect a gas leak be sure to sniff near the floor also G...

Страница 6: ...y greater than 52 gallons or tankless style consult the local building jurisdiction code for acceptable bracing procedures Have the installer show you the location of the gas shut off valve and how to shut it off if necessary Turn off the manual shut off valve if the water heater has been subjected to overheating fire flood physical damage or if the gas supply fails to shut off Read this manual en...

Страница 7: ...al to the vent termination to minimize vent length and the number of elbows required for venting The water heater should be installed with the proper venting materials and termination suitable for Category III venting or Rheem approved venting A fire stop plate should be installed at every penetration of a floor or ceiling if the vent is not running in a fire rated shaft Failure to install and pro...

Страница 8: ...is manual is twofold one to provide the installer with the basic directions and recommendations for the proper installation and adjustment of the water heater and two to the owner operator to explain the features operation safety precautions maintenance and troubleshooting of the water heater This manual also includes a parts list It is imperative that all persons who are expected to install opera...

Страница 9: ... vent the water heater to the outdoors as outlined in the Venting section of this manual will result in unsafe operation of the water heater causing death serious injury explosion or fire To avoid the risk of fire explosion or asphyxiation from carbon monoxide NEVER operate the water heater unless it is properly vented and has adequate air supply for proper operation as outlined in the Venting sec...

Страница 10: ... plumb the hose to a sanitary sewer drain See Examples A and B on pages 13 and 14 for DOWNWARD and UPWARD slope for horizontally vented water heaters When a water heater is vented vertically an UPWARD slope must always be used See the diagram on page 14 showing UPWARD slope for vertically vented water heaters Always attach a drain hose to the drain fitting and plumb the hose to a sanitary sewer dr...

Страница 11: ... cm for appliances 10 000 Btuh 3 kW 12 inches 30 cm for appliances 10 000 Btuh 3kW and 100 000 Btuh 30kW 36 inches 91 cm for appliances 100 000 Btuh 30kW 6 inches 15 cm for appliances 10 000 Btuh 3 kW 9 inches 23 cm for appliances 10 000 Btuh 3kW and 50 000 Btuh 15kW 12 inches 30 cm for appliances 50 000 Btuh 15kW K Clearance to mechanical air supply inlet 6 feet 1 83 m 3 feet 91 cm above if withi...

Страница 12: ...eople and pets Indoor Water Heater 12 WARNING Moisture in the flue gas will condense as it leaves the vent terminal In cold weather this condensate can freeze on the exterior wall under the eaves and on surrounding objects Some discoloration to the exterior of the building is to be expected However improper location or installation can result in severe damage to the structure or exterior finish of...

Страница 13: ... location If the heater is below the vent exit remove it from the wall and place it in a safe area while the vent opening is made Create a 6 diameter hole to allow the vent to pass without deformation or resistance Clean debris from the opening and hang the heater and secure all four mounting screws Dry fit the entire vent system from the heater to the vent termination including the wall plates Ma...

Страница 14: ...Firestop Support Plate Adjustable Roof Flashing Concentric Vent Pipe has 0 Clearance Requirment Storm Collar Support Clamp 1 4 per foot upward slope on horizontal run Vertical Termination Air Intake 3 5 Concentric Pipe Condensate Drain Line Form a Trap in the drain line To Drain Dispose of condensate in accordance to local codes Support Hanger Vertical Vent Installation with Horizontal offset Stra...

Страница 15: ...the water heater requires the minimum water pressure of 14 psi 97 kPa and a minimum water flow rate of 0 66 gpm 2 5 lpm A water pressure of 40 psi 276 kPa is required to achieve maximum flow rate To maintain proper performance ensure sufficient water supply pressure The Required Water Pressure Min Operating Water Pressure 14 psi 97 kPa Pipe Pressure Loss Faucet and Shower Pressure Loss Safety Marg...

Страница 16: ...ter and the water shutoff valve if either a thermal expansion tank or a backflow prevention device is not installed The following should be addressed in regards to the HOT WATER OUTLET Connections between the water heater and point s of use should be as short and direct as possible Local codes shall govern the exact type of pipe material to be used for water connections To conserve energy and mini...

Страница 17: ...ine Notice Local codes govern the installation of relief valves If local codes require that a temperature and pressure relief valve should be installed the manufacturer recommends a type 40XL Watts T P relief valve or an equivalent model be used Notice Manual operation of relief valves should be performed at least once a year Turn off the electrical power and gas shutoff valve Lift and release lev...

Страница 18: ...Do not use excessive force over 31 5 ft lbs 42 7 Nm in tightening the pipe particularly if teflon pipe compound is used as the unit may be damaged The inlet gas pressure to the water heater must not exceed 10 5 w c 2 6 kPa for natural or 14 w c 3 5 kPa for LP gas For purposes of input adjustment the minimum inlet gas pressure with main burner on is shown on the water heater rating plate If high or...

Страница 19: ...ctrical grounding must comply with local codes or in the absence of local codes with the latest edition of the National Electrical Code ANSI NFPA 70 or in Canada Canadian Electrical Code CSA C22 1 Part 1 F PRIORITY POWER ON OFF MAIN Control Base Plate Control screw Mounting Screw x 2 19 NOTICE If a manifold system is installed the main remote control connected to the manifold controller has priori...

Страница 20: ...Ensure the projections in the base plate fit into the housings in the remote control Fix the control to the base plate at the bottom of the remote control using the screw provided Proceed to Connecting the remote control to the water heater to complete installation Connecting the remote control to the water heater Ensure that the power to the water heater has been disconnected Loose the 1 screw lo...

Страница 21: ...RANGE CODE DE COULEUR COLOR CODE MIN BUTTON BOUTON MIN G YorG W BOUTON MAX BL BL BL LED G G MAX BUTTON ADJUSTER BUTTON BL BOUTON DE RÉGLAGE BL 1 2 3 4 5 A FOR INDOOR DIRECT VENT MODEL ONLY POUR MODÈLE INTÉRIEUR À ÉVENT DIRECT SEULEMENT 4 3 2 1 Y W R BK BL W BL R O Y FOR DIRECT VENT MODEL ONLY POUR MODÈLE À ÉVENT DIRECT SEULEMENT SW3 SW2 SW1 U 2 1 S 1 3 2 W W 1 2 3 4 I J H F W W 2 3 4 1 B R Y O W B...

Страница 22: ...ondensate Drain Line to Suitable Drain NOTICE The National Fuel Gas Code NFGC and B149 mandates a manual gas shut off valve See NFGC B149 for complete instructions Local codes or plumbing authority requirements may vary from the instructions or diagrams provided and take precedent over these instructions Vacuum Relief Valve Not Supplied If required install per local codes and valve manufacturer s ...

Страница 23: ... heater does not store water making an insulation blanket unnecessary The manufacturer s warranty does not cover any damage or defect caused by installation attachment or use of any type of energy saving or other unapproved devices other than those authorized by the manufacturer into onto or in conjunction with the water heater The use of unauthorized energy saving devices may shorten the life of ...

Страница 24: ...e is sufficient for the water heater Gas line equipped with shut off valve union and sediment trap Approved pipe joint compound used Soap and water solution used to check all connections and fittings for possible gas leak Gas Company inspected installation if required D Relief Valve Pressure Relief Valve properly installed and discharge line run to open drain Discharge line protected from freezing...

Страница 25: ...power to the appliance 3 Do not attempt to light the burner by hand 4 Turn the Gas Shutoff Valve located on the outside of the unit clockwise to the OFF position 5 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step 6 Turn the Gas Shutoff Valve located on the outside of the unit counte...

Страница 26: ...s any difficulty in understanding or following the Operating Instructions or the Care and Cleaning section it is recommended that a qualified person or serviceman perform the work Operating the water heater DANGER There is a hot water scald potential if the temperature is set too high Households with small children disabled or elderly persons may require a 120 F 49 C or lower temperature setting t...

Страница 27: ...es the risk of scald injury Always supervise young children or others who are incapacitated The water heater is equipped with a device that will shut off the gas supply to the burner if the water heater exceeds normal operating temperatures Refer to the Before You Call For Service section located near the back of this manual or contact your dealer WARNING Should overheating occur or the gas supply...

Страница 28: ...periodically this may be due to a problem in the water system Contact the water supplier or your plumbing contractor on how to correct this DO NOT plug the relief valve outlet Rapid closing of faucets or solenoid valves in automatic water using appliances can cause a banging noise heard in a water pipe Strategically located risers in the water pipe system or water hammer arresting devices can be u...

Страница 29: ...glass If any unusual burner operation is noted the water heater should be shut off until qualified service assistance can be obtained CAUTION For your safety burner inspection and cleaning should be performed only by qualified service personnel For cleaning a vacuum cleaner can be used on the burner If the water heater is to remain idle for an extended period of time the power and water to the app...

Страница 30: ...enting system or from installation in areas exposed to cold air The water heater is equipped with a Freeze Protection Electric Heater As long as electricity is supplied to the water heater it prevents freezing inside the water heater down to an ambient temperature of approximately minus 30 F 34 C without wind conditions This device only protects the internal components of the water heater It does ...

Страница 31: ...e Check and replace if necessary Error code displayed on remote control See instructions for Error Code and if required contact a dealer for service Not enough water demand Increase water flow Water inlet filter clogged Clean water inlet filter Fixture aerator is clogged Clean aerator Scale buildup in heat exchanger Check for error code If required contact a dealer for service Hot and cold water l...

Страница 32: ...o qualified service personnel CAUTION Make certain power to water heater is OFF before removing protective cover FOR ANY REASON CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation VERIFY PROPER OPERATION AFTER SERVICING 32 Error Code Possible Cause What To Do 11 The Gas Shutoff Valve is not opened completely Open the Gas S...

Страница 33: ...ent connectors or other safety devices Refer repairs to qualified service personnel WARNING For your safety DO NOT attempt to disassemble this unit for any reason Front View Unit Cover View Side View Heat Transfer Pipe Heat Exchanger Assy Electrode Ignitor Gas Valve Assy Gas Supply Cold Water Supply Water Flow Solenoid Drain Plug Circuit Board Blower Motor Flame Rod Film Type OHL Hot Water Outlet ...

Страница 34: ...d the Down button on the remote control for more than 5 seconds Number on the display of the remote control will begin to blink While the number is blinking push the Down arrow temperature adjustment button and the UP arrow temperature adjustment button at the same time Number of the display of the remote control will stop blinking Push the UP or Down button to set desired temperature Turn on the ...

Страница 35: ...e water heater is installed less than 3 280 feet 1 000m no action is required How to adjust the DIP switch on the PCB for high altitude installation Check the altitude above sea level where the water heater is installed If the altitude is more than 3 280 feet 1 000m the adjustment of DIP switch is required Turn off the gas shut off valve and water shutoff valve Remove the front cover Find the two ...

Страница 36: ...ide detector with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an...

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